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Machine features
Structure ensures accuracy:
1. Solo ONE independent main bearing system with concentric supports driving the up and down turnplates, No locking of supports & easy adjustment of turnplate heights avoid affecting the accuracy. No manual unlocking and locking are required.
2. Separated heating units are easy for change-over.
3. The cage shaped roller frame avoids inaccuracy due to the fabrication error.
4. Separated labeling wheel improves the labeling accuracy and saves the cost of change-over parts.
5. Integrated cutting unit: no spare parts. No need to change knives for different label sizes.
6. The cage shaped knife frame is integratedly fabricated. The structure is compact and the operation is accurate.
No scratch on PET bottles:
The traditional scratching infeed screw has been replaced by the scratch-free infeed system.
Glue supply system:
1. Integrated (not welded) glue tank does not require maintenance.
2. The traditional gear glue pump is replaced by the new motor-free glue supply unit. The optimized structure reduces the maintenance cost.
3. Integrated glue supplying system is not equipped with glue supply pipes. The compact structure reduces the heat dissipation area and the operation cost.
4. Cast glue tank (no welding) avoid thermal deformation and ensure operation accuracy.
Durable and accurate cutting system:
Accurate knives with 4 cutting edges integrated in a SUS. cutting drum. Knife deviation within 0.005mm. When one edge is worn, the other 3 edges can be used.
1 knife = 4 knives
The 4 edges of knife can be used for cutting. When 1 edge is worn, just need to change to another edge of the knife. No need to change to another knife. This helps to reduce the management cost.
Energy-saving & easy to maintain:
1. Radial contactless air distribution system reduces the power consumption and is easy for maintenance.
2. Independent vacuum supply system reduces the power of the vacuum pump and produces less noise. The system’s driving efficiency is increased without gear in the labeling station, which reduces motor power and saves cost. Makes sure the label is horizontal before being cut. Guarantees the labeling accuracy. 3.Speed control: with automatic speed control mechanism
4.With stainless-steel coated on the whole machine
Electrical devices and components
S/N. | Item | Brand |
1. | HMI | Schneider |
2. | PLC | Schneider |
3. | Extended module | Schneider |
4. | CPU | Schneider |
5. | Inverter | Danfoss |
6. | Servo motor | Schneider |
7. | Servo driver | Schneider |
8. | Main motor | SEW |
9. | Label sensor | SICK |
10. | Detection sensor (for reflection) | Leuze |
11. | Switching power supply | Siemens |
12. | Load switch | Schneider |
13. | Emergency stop | Schneider |
14. | Temperature controller | Schneider |
15. | Label anti-deviation system | Erhardt+Leimer |
Note: different brands of electrical components may be applied due to stock or lead time reason. But the brands will stay of a similar level as the mentioned ones.
Machine features
Structure ensures accuracy:
1. Solo ONE independent main bearing system with concentric supports driving the up and down turnplates, No locking of supports & easy adjustment of turnplate heights avoid affecting the accuracy. No manual unlocking and locking are required.
2. Separated heating units are easy for change-over.
3. The cage shaped roller frame avoids inaccuracy due to the fabrication error.
4. Separated labeling wheel improves the labeling accuracy and saves the cost of change-over parts.
5. Integrated cutting unit: no spare parts. No need to change knives for different label sizes.
6. The cage shaped knife frame is integratedly fabricated. The structure is compact and the operation is accurate.
No scratch on PET bottles:
The traditional scratching infeed screw has been replaced by the scratch-free infeed system.
Glue supply system:
1. Integrated (not welded) glue tank does not require maintenance.
2. The traditional gear glue pump is replaced by the new motor-free glue supply unit. The optimized structure reduces the maintenance cost.
3. Integrated glue supplying system is not equipped with glue supply pipes. The compact structure reduces the heat dissipation area and the operation cost.
4. Cast glue tank (no welding) avoid thermal deformation and ensure operation accuracy.
Durable and accurate cutting system:
Accurate knives with 4 cutting edges integrated in a SUS. cutting drum. Knife deviation within 0.005mm. When one edge is worn, the other 3 edges can be used.
1 knife = 4 knives
The 4 edges of knife can be used for cutting. When 1 edge is worn, just need to change to another edge of the knife. No need to change to another knife. This helps to reduce the management cost.
Energy-saving & easy to maintain:
1. Radial contactless air distribution system reduces the power consumption and is easy for maintenance.
2. Independent vacuum supply system reduces the power of the vacuum pump and produces less noise. The system’s driving efficiency is increased without gear in the labeling station, which reduces motor power and saves cost. Makes sure the label is horizontal before being cut. Guarantees the labeling accuracy. 3.Speed control: with automatic speed control mechanism
4.With stainless-steel coated on the whole machine
Electrical devices and components
S/N. | Item | Brand |
1. | HMI | Schneider |
2. | PLC | Schneider |
3. | Extended module | Schneider |
4. | CPU | Schneider |
5. | Inverter | Danfoss |
6. | Servo motor | Schneider |
7. | Servo driver | Schneider |
8. | Main motor | SEW |
9. | Label sensor | SICK |
10. | Detection sensor (for reflection) | Leuze |
11. | Switching power supply | Siemens |
12. | Load switch | Schneider |
13. | Emergency stop | Schneider |
14. | Temperature controller | Schneider |
15. | Label anti-deviation system | Erhardt+Leimer |
Note: different brands of electrical components may be applied due to stock or lead time reason. But the brands will stay of a similar level as the mentioned ones.
