Aseptic Brick Filling Line

Aseptic Brick Filling Line

Whatever drink you want to fill - beer, water, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or with CO2, hot or cold - we will find the right solution for you. You can also use any containers you like; from glass bottles and PET to cans to kegs, we have the systems expertise to meet any requirements.

From the precise analysis of your individual requirements through a concrete concept for your future system to professional consultancy and reliable support.

All of our lines are equipped with high-quality, technologically sophisticated single machines and process components: Whether you prefer a standardized solution or an individual solution, come and talk to us and we will be happy to help!

Expertise, sustainability, partnership, and proximity: this is what we understand by Turnkey system planning!

ASEPTIC BRICK FILLING LINE TURNKEY SOLUTION

Cost- and energy-efficient systems are in demand for filling Aseptic brick product that are additionally characterized by high flexibility with regard to the line layout and the variety of container types. With our filling systems for filling aseptic beverages and dairy product in carton brick, you are optimally positioned as we ensure that the focus is on cost-efficient production in this low margin business sector.

ANALYSIS

With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

CONCEPT

Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

CONSULTANCY

We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels.

FLOW CHART

6000BPH 1000ml & 7500BPH 250ml Aseptic Brick Filling Line Layout

CHOOSE A MAIN PRODUCT

Blocking

High-Speed Aseptic Brick Filling Machine

Machine Characteristics
This high-performance aseptic brick filling machine delivers industry-leading throughput, enhanced reliability and low total cost of ownership for aseptic beverage packaging. It is suited for milk, juice, dairy drinks and other sensitive beverages in brick-style packages.

High Throughput Production Efficiency
Built with an advanced crawler drive mechanism that overcomes the speed bottleneck of conventional aseptic brick fillers, the machine reaches a production rate of over 16,000 packs per hour. It delivers more than double the output of standard low-speed models while consuming the same volume of water, electricity, gas, steam and labor input, drastically lifting overall line productivity.

Reliable, Safe & Durable Operation
- Simplified mechanical architecture with fewer pneumatic components and no hydraulic system reduces potential failure points for a low fault rate
- Critical functional sections use robust structures and proven control logic for smooth, dependable long-run performance
- Reinforced aseptic system parameters and extended packaging material sterilization cycles deliver higher aseptic safety
- No reciprocating motion or impact loading, paired with automatic grease lubrication, ensures steady running and extended component service life

Low Operating Costs & Material Savings
- High-frequency electromagnetic heating is applied across packaging splicing, strip feeding, vertical sealing and horizontal sealing, delivering high thermal efficiency, low power draw, reliable bonding and zero emissions
- Automatic positioning and splicing of packaging materials and PP strips runs without line stoppage, with fast pattern correction to minimize consumable waste
- Optional high-speed buffer stores product temporarily during downstream equipment faults, eliminating unnecessary downtime and production loss
- Total operating costs — including spare parts, energy and labor - are significantly lower than both low-speed machines and comparable premium high-speed aseptic fillers

User-Friendly Operation & Maintenance
- PLC-based automatic control eliminates excessive manual inspection, setup and adjustment. Fault monitoring, parameter configuration and real-time status tracking are all accessible via the HMI screen, reducing reliance on skilled operators
- Individual horizontal seal units can be easily disassembled separately for repair and maintenance
- Non-contact power supply for high-frequency horizontal sealing is wear-free and maintenance-free, with extended service life and high reliability
- Electromagnetic liquid level sensors monitor fill levels with no moving parts, avoiding unnecessary wear and component failure
- Replacement parts fit directly into original positions without extensive adjustment or calibration
- All components are manufactured in-house or sourced with dedicated inventory, ensuring timely spare parts supply

Flexible Design & Strong Traceability
- Modular construction and flexible layout adapt to nearly all standard brick package specifications
- Compact footprint occupies less than half the floor space of low-speed machines with equivalent capacity
- Integrated inkjet control marks each brick package with its corresponding horizontal seal jaw number, enabling fast, accurate troubleshooting and full product traceability
- Delivers superior cost performance versus both entry-level and premium high-speed aseptic filling systems, with reliable operation, simple usability and low running costs

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Processing Engineering

One stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

Two stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling

Syrup Room, Blending Room & Aseptic Processing Station

Good to know
These three interconnected process modules form the core front-end of a beverage production line, covering syrup preparation, recipe blending and aseptic processing. Our syrup room solutions cover the full scope of syrup manufacturing operations, from sugar dissolvers and syrup flash pasteurizers to batch mixing systems, mixing tanks and precision syrup production lines. We deliver custom-tailored syrup room systems built to match each customer’s specific operational needs, enabling efficient production of carbonated and non-carbonated beverages, fruit juices, drink syrups, soda drinks, juice spritzers, mixed alcoholic beverages and energy drinks. The integrated blending room delivers precise recipe formulation and consistent flavor profile control, while the dedicated aseptic station supports compliant sterile production for sensitive beverage categories.

Well thought out
Recipe-controlled production across the syrup and blending zones, combined with optimized shortest-path conveying routes between all process stages, cuts costly long-term product waste. Centralized recipe management and beverage-specific processing protocols ensure consistent, premium-quality output across every production run. For fully integrated line setups, the entire syrup preparation, blending and aseptic workflow can be fully automated with seamless upstream and downstream integration.

Convincing
- Versatile modular design suitable for a wide range of beverage and syrup production applications
- Optimized production of both finished beverages and semi-finished syrups for further processing, including products containing fruit pieces and fibers
- Tailor-made system configurations designed to meet individual customer requirements

Sustainable
- Minimizes long-term product loss through recipe-controlled production and optimized short conveying routes across all process zones
- High heat recovery rates across thermal processes reduce overall energy consumption and operating costs

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Packing Systems

Carton Packing Machine
This automatic carton packing machine is designed for secondary packaging of bottled drinking water, juice, carbonated soft drinks and other beverage products, delivering a rated production capacity of 20 to 80 packs per minute.
- Compact side-entry bottle infeed：The side loading configuration reduces overall floor space requirement, simplifies upstream conveyor integration, and cuts total capital investment for the full production line.
- Advanced rocker arm mechanism：The robust, well-engineered rocker arm structure delivers smooth, stable motion throughout continuous operation, paired with low energy consumption to lower ongoing running costs.
- Stable multi-stage decompression feeding：This infeed design eliminates bottle tipping risks, ensures precise alignment for bottle gripping, and maintains consistent operational stability even at maximum production speeds.
- Full safety compliance & protection：Built to meet national safety standards, the machine features multiple built-in protection functions, real-time fault alarms and automatic shutdown to safeguard both operators and equipment.

Shrink Film Wrapping Machine

This fully automatic shrink film wrapping machine is built for secondary packaging of bottled drinking water, juice, carbonated soft drinks, dairy products and other beverage lines. It handles 20 to 80 packs per minute, with fully integrated automation covering bottle infeed and collation, film wrapping, seal-and-cut, heat shrinking, and cooling & forming.

Consistent High-Strength Sealing

A constant-temperature heat sealing system ensures uniform, secure seals across every pack. A dedicated rapid seal cooling structure maintains high seal strength even under continuous high-speed production conditions.

Precise Control & Minimal Film Waste

Powered by a PLC control system, the machine delivers stable, dependable performance across the full speed range. Original imported guide rod cylinders ensure precise actuation and extended service life. An inductive switch regulates the film feed system to dial in accurate film lengths and reduce material waste, while variable frequency drives power the entire conveyor for smooth, steady product transfer.

Uniform Heat Shrink & Energy Efficiency

The dedicated heat shrink tunnel houses two sets of centrifugal hot air circulation systems for even heat distribution throughout the chamber, delivering a clean, consistent and secure shrink finish. Three layers of thermal insulation provide strong heat retention, cutting warm-up times and reducing overall energy consumption.

Enhanced Cooling & Fast Changeover

An enhanced cooling and shaping section rapidly sets the shrink film to a high-strength finish, so packs are immediately ready for storage and transportation. Switching between different pack configurations and bottle sizes is straightforward, allowing one machine to handle multiple packaging requirements.

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Palletizer

Palletizing Robots
These compact, high-throughput palletizing robots deliver fully automated end-of-line palletizing for bottled drinking water, juice, carbonated soft drinks and other beverage lines. With a rated output of up to 520 layers per hour, they are available in multiple models with payload capacities of 11kg, 140kg, 185kg, 315kg, 500kg and 700kg to match specific application requirements.

Good to know
The palletizing robot provides flexible, reliable support across a 180° operating arc, with broad compatibility across a wide range of packaging formats and production setups. For non-returnable packaging, it is fitted with a roller cage; for returnable packaging, dedicated gripper heads are used. It handles high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, film-wrapped and unwrapped trays, shrink packs, individual packets and bags with consistent performance.

Well thought out
The 3-axis robotic arm executes pre-programmed palletizing sequences with steady, repeatable accuracy. It can be reprogrammed quickly and easily to adapt to new product formats or line layouts, and handles both non-returnable and returnable packaging in a single setup. This versatility cuts upfront capital investment while streamlining end-of-line workflows.

Convincing
- Low-profile base design reduces overall robot height, making it suitable for facilities with low ceiling clearances
- Consistent modular architecture enables flexible switching between palletizing and depalletizing tasks
- Optional semi-automatic format changeover supports high system availability
- Up to 98% machine uptime lowers operational costs and minimizes unplanned downtime

Sustainable
- Intelligent energy management system with energy recovery capability conserves power and resources
- Latest-generation robotic drive technology minimizes routine maintenance requirements
- Compact footprint and low energy demand reduce overall facility operating costs

Pallet Wrapping Machine
This pallet wrapping machine is designed for end-of-line pallet load securing across bottled drinking water, juice, carbonated soft drink and similar beverage production lines. It delivers a rated throughput of up to 520 layers per hour, integrating seamlessly with upstream palletizing systems.
- Adjustable stretch film tension delivers consistent, secure wrapping for different pallet load types
- Fast format changeover to accommodate varying pallet dimensions
- Robust, low-maintenance build for uninterrupted production operation

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Conveyor System

Bottle, Pack & Pallet Conveyor Systems
These conveyor systems are engineered for bottled drinking water, juice, carbonated soft drinks and other beverage production lines, delivering a throughput capacity of 4,000 to 60,000 bottles per hour (BPH) based on 500ml containers, with support for bottle sizes up to 2,000ml.

Good to know
Synchronized, uninterrupted material flow is the foundation of a high-efficiency beverage filling line, and conveying equipment is the core link that ties discrete individual machines into a single, fully integrated and perfectly aligned production system. These conveyors handle precise product transfer and magazine loading with pinpoint accuracy, and reliably transport a full spectrum of packaging formats — including non-returnable and returnable packaging such as plastic crates and reusable display packs, plus cartons, trays and foil packs — to their designated process stations. Decentralized control modules allow independent tuning of each conveyor segment, while variable frequency drives adapt seamlessly to each machine’s operating state, enabling soft deceleration and jerk-free conveying that protects packaging integrity.

Well thought out
Integrated speed regulation minimizes product damage while optimizing overall line throughput. Complemented by customizable configuration options from its modular design, the system also forms the basis for safe, controlled product flow across the entire production line. Hygiene is built into the core design: all conveyor segments are constructed from stainless steel or other corrosion-resistant materials, delivering long service life and inherent sanitary advantages. Automatic guide rail adjustment also enables fast format changeovers, boosting overall system availability.

Convincing
- Uniform modular design for maximum layout and configuration flexibility
- Standardized modular platforms available in multiple hygiene-grade configurations
- Integrated product stream tracking system supports high efficiency and system uptime

Sustainable
- Low energy consumption via high-efficiency drives, with configurable centralized or decentralized control architectures
- Gentle, low-contact, low-noise product handling via differential-speed chain mat transfer units
- Consistent, virtually maintenance-free operation with cogged belt line distribution systems

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