Aseptic Brick Filling Line

Whatever drink you want to fill - beer, water, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or with CO2, hot or cold - we will find the right solution for you. You can also use any containers you like; from glass bottles and PET to cans to kegs, we have the systems expertise to meet any requirements.

 

From the precise analysis of your individual requirements through a concrete concept for your future system to professional consultancy and reliable support.

 

All of our lines are equipped with high-quality, technologically sophisticated single machines and process components: Whether you prefer a standardized solution or an individual solution, come and talk to us and we will be happy to help!

 

Expertise, sustainability, partnership, and proximity: this is what we understand by Turnkey system planning!

ASEPTIC BRICK FILLING LINE TURNKEY SOLUTION

Cost- and energy-efficient systems are in demand for filling Aseptic brick product that are additionally characterized by high flexibility with regard to the line layout and the variety of container types. With our filling systems for filling aseptic beverages and dairy product in carton brick, you are optimally positioned as we ensure that the focus is on cost-efficient production in this low margin business sector.

ANALYSIS

With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

CONCEPT

Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

CONSULTANCY

We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels. 

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    Machine characteristics

    1. High production efficiency: the adoption of a new crawler structure breaks through the bottleneck of the aseptic brick filling machine speed increase. The production speed can reach more than 16,000 packs/hour. The same water, electricity, gas, steam and manual consumption can be used. Completion of more than twice the production capacity of low-speed machines.
    2. High stability:
    a. Pneumatic components are reduced, the hydraulic system is eliminated, and the mechanical structure is simplified, thereby reducing failure points and low failure rate;
    b. The important function part adopts a more stable structure and a more reliable control method, and the machine runs more smoothly and reliably;
    3. High safety: The design parameters of the aseptic system and the sterilization time of packaging materials are appropriately strengthened and extended, and the aseptic safety is higher;
    4. Long life of parts and components: This model does not distinguish between rolling or circular motion, no reciprocating motion and impact, automatic and reliable grease lubrication, the machine runs more smoothly, and the parts have a longer service life;
    5. Simple operation: PLC automatic control system is adopted, without excessive inspection, setting and adjustment by workers. Fault monitoring, parameter setting, and machine running status monitoring can all be completed through screen prompts. Reduce the dependence on the operator, the operator can easily complete the operation of the model;
    6. Low cost of use: To produce the same number of products, the production cost of the machine's spare parts consumption, energy consumption and labor cost is much lower than that of low-speed machines or similar models;
    7. Timely supply of spare parts: All parts are manufactured by our company or purchased independently, and the inventory is sufficient and the supply is timely;
    8. Small loss:
    a. The packaging materials and PP strips are automatically positioned and spliced ​​without stopping the machine, the pattern is corrected quickly, and the splicing loss of consumables is small.
    b. Optional high-speed buffer. When the subsequent auxiliary machine of the filling machine fails, the products produced by the filling machine will be temporarily stored in the buffer, and the auxiliary machine will be interspersed and transported when the fault is eliminated. Reduce the loss caused by unnecessary downtime.
    9. Low energy consumption: the splicing of packaging materials, strips, vertical sealing, and horizontal sealing all adopt high-frequency electromagnetic heating. High thermal efficiency, low power, reliable and stable bonding, safe and pollution-free.
    10. Convenient maintenance: Each horizontal seal forming unit can be easily disassembled separately for repair and maintenance;
    11. Strong product traceability: The filling machine can control the inkjet printer to spray the corresponding horizontal sealing jaw number on the brick package. During inspection or maintenance, the clamping jaws that produce the brick package can be accurately found, troubleshooting is faster and more accurate, and the traceability of the product is also improved.
    12. Simple maintenance:
    a. The horizontal sealing high-frequency heating adopts non-contact power supply technology. The system is wear-free, maintenance-free, has a longer service life and high reliability.
    b. Liquid level detection adopts electromagnetic liquid level sensor to monitor the liquid level, which reduces the moving parts and avoids unnecessary wear and failure;
    c. The new replacement parts can be installed in the original position without excessive adjustment and setting;
    13. Wide application range:  modular design, flexible structure layout, can adapt to almost all brick package specifications;
    14. Small footprint: the same capacity, the footprint is less than half of the low-speed machine;
    15. High cost performance: Whether it is compared with low-speed machines or Tetra Pak high-speed machines, the equipment is reliable in operation, convenient in operation, low in use cost, and has a high cost performance.

     
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    One stage R.O. Water treatment

    Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

     

    Two stage R.O. Water treatment 

    Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling

     

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    Syrup room, Blending room, Aseptic station.
    Good to know
    The syrup rooms have many areas of application range from sugar dissolvers and syrup flash pasteurizers through batchmix systems and mixing tanks to precision syrup manufacture. We always offer our customers customized syrup room systems specifically tailored to meet individual requirements. Use our syrup rooms to manufacture carbonated and non-carbonated beverages, juice, syrup, soda pop, juice spritzers, mixed alcoholic beverages, and energy drinks with great ease.
     
    Well thought out
    Both recipe-controlled product manufacture in the syrup room and the use of the shortest possible conveying routes avoid costly product loss in the long term. Recipe management and beverage-specific production processes ensure that you always produce high-quality goods. For integrated processes the syrup room can also be fully automated without any problem.
     
    Convincing
    • Versatile and thus suitable for various different applications
    • l Optimum production of finished beverages and syrups for further processing, also of those containing pieces of fruit and fibers
    • l Tailor-made systems for individual customer requirements
     
    Sustainable
    • l Minimize your product loss in the long term thanks to recipe-controlled product manufacture and the use of the shortest possible conveying routes
    • l High heat recovery levels minimize your energy consumption

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    D carton wrapping machine
     
    Carton Packing machine 
    is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 20packs/min to 80packs/min.
     
    • Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
    • Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
    • Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
    • Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.
     
    D film shrink packing machine

    Shrink Film Wrapping machine 
    is suitable for packing bottled drinking water, juice, carbonated soft drinks, dairy product etc. with production capacity from 20packs/min to 80packs/min.
    With full automatic functions of bottle transfer and arrange, membrane packing, sealing and cut, shrinkage, cooling and shaping, etc.

    Character
    • The constant temperature membrane heat binding secure the seal.
    • The quick seal cooling structure guarantee that the seal has a higher strength even if under high speed production condition.
    • The PLC control with stable and reliable performance.
    • The original imported guide bar cylinder guarantees correct operation and durable.
    • The inductive switch controls the membrane transfer system to reliably adjust and control the membrane transfer length with less loss. All the transfer system is controlled by frequency changing devices with stable and smooth transfer speed.
    • The Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.
    • The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.
    • It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine.
     
     
     
     
     
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    Palletizing robots
    which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
    Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg.

    Good to know
    The palletizing robot gives you flexible and accomplished support in a working range of up to 180°. Its endless range of possible variations and applications knows virtually no bounds. When processing non-returnable packaging the palletizing robot is fitted with a roller cage, for example, whereas gripper heads are used with returnable packaging. It is outstandingly suitable for processing high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, trays (with and without film), shrink packs, individual packets and bags.
     
    Well thought out
    The 3-axis robot not only carries out pre-programmed tasks in a reliable manner. Reprogramming for new situations can also be undertaken quickly and without difficulty. And the combined processing of non-returnable and returnable packaging also presents no problems. This enables you to save considerable investment costs and at the same time simplify your working processes.
     
    Convincing
    • The base minimized the robot maximum height, it is suitable for low ceiling location.
    • Consistent modular design enables flexible changing of palletizing and depalletizing tasks
    • High system availability thanks to optional semi-automatic format changeover
    • Cost reducing thanks to up to 98% machine availability
    • Sustainable
    • Conserve resources with the intelligent energy management system for energy recovery
    • Minimize maintenance effort by using the latest robot technology
    • Benefit from low space and energy requirement
     
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    Pallet wrapping machine
    It is suitable for wrapping bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
     
     
     
     
     
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    Bottle conveyor system, Pack conveyor system, Pallet conveyor system is suitable for bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 4000BPH to 60000BPH based on 500ml. Up to 2000ml.
     

    Good to know
    Processes which are matched to one another like clockwork are the be-all and end-all of beverage filling. Transportation and conveying equipment plays a particularly important role here - after all, it is responsible for making a functioning, perfectly matched system from a collection of individual machines. The conveyor actively helps in transporting products and placing them in magazines with pinpoint accuracy. As well as non-returnable and returnable packaging such as plastic crates and returnable plastic displays, you can also convey cartons, trays and foil packs reliably to their destination. In addition, the decentralized control components ensure that you can control and regulate every single conveyor segment separately. As a result, the frequency-controlled drives adapt themselves perfectly to the particular operating state of your machine, thus enabling soft deceleration and jerk-free conveying which is gentle on the packaging.

    Well thought out
    The integrated speed control ensures minimum product wear while at the same time providing optimum machine performance. As well as the individual adaptation options afforded by its modular system, it simultaneously forms the basis of a safe and controlled throughput of your product streams. In addition, special attention has been paid in the design to its hygienic advantages. All segments of the conveyor system are made from stainless steel or other non-rusting material, which results in particularly long life and hygienic advantages. In addition, the automatic railing adjustment ensures short changeover times and therefore high system efficiency.

    Convincing

    • Consistent modular design ensures high flexibility
    • Standardized modular system with different hygiene designs
    • Product stream tracking system for high efficiency and availability

     

    Sustainable

    • Benefit from low energy consumption thanks to variable centralized or decentralized drive concepts with high-efficiency drives
    • Treat materials gently, without contact and with low noise thanks to the chain mat turner with differential speed
    • Ensure consistent and practically maintenance-free operation with line distribution systems with cog belts

     

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CONTACT US

 +86 13962225004

 +86 13962225004

info@zhongzhengchina.com

Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.

Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.

 

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