Juice Filling Line
Whatever drink you want to fill - beer, water, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or with CO2, hot or cold - we will find the right solution for you. You can also use any containers you like; from glass bottles and PET to cans to kegs, we have the systems expertise to meet any requirements.
From the precise analysis of your individual requirements through a concrete concept for your future system to professional consultancy and reliable support.
All of our lines are equipped with high-quality, technologically sophisticated single machines and process components: Whether you prefer a standardized solution or an individual solution, come and talk to us and we will be happy to help!
Expertise, sustainability, partnership, and proximity: this is what we understand by Turnkey system planning!
JUICE FILLING LINE TURNKEY SOLUTION
If you need to fill popular thirst-quenchers at the highest level of quality, you need sophisticated technology. From the gentle and foamless deaeration process to precise concentrate handling and hot filling, our innovative process technology actively supports you during each stage of the filling process. Naturally, all parameters are aligned as closely as possible to the requirements you have specified; after all, we understand the challenges you face and provide you with first-class, user-optimized solutions.
Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.
We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels.
Good to know
The block features a space-saving design and compact blow station layout. The production of high-stability, low-weight PET bottles is combined with the filling and capping steps to create a smoothly functioning line. With the Speed-Loc quick-change system, changeover can be performed very quickly with minimal effort. The stretch blow molder/filler monoblock is designed for large production lines and has a maximum output of 48,000 PET bottles per hour.
Well thought out
Connecting the blow molder directly to the filler produces enormous savings, because this design eliminates the need for the air conveyor, the feed plate and the bottle rinser. Not only that, because the bottles flow directly through the machine which can easily handle very light-weight preforms and bottles. A multifunction star located at the interface between the two machines compensates for the differences in spacing between the blow molder and the filler. An airlock with a directed flow of air reliably separates the "dry" packaging area (blow molder) from the “wet” filler area.
One stage R.O. Water treatment
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling
Two stage R.O. Water treatment
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling
The filler is available as you require - as a single machine, monoblocked with a bottle rinser or stretch blow molder.
Temperature is crucial for achieving quality in beverage production – and this applies to several factors:
The temperature changes the colour and taste of a beverage. It determines the shelf life of a product. It influences how filled containers can be labelled and packed.
With our systems for product and container treatment you can make the temperature work for you. For pasteurisers, heaters and chillers create an individual climate for each product, one which is exactly adjusted to suit the individual processing step:
With our product and container treatment system:
Bottle conveyor system, Pack conveyor system, Pallet conveyor system is suitable for bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 4000BPH to 60000BPH based on 500ml. Up to 2000ml.
Good to know
Processes which are matched to one another like clockwork are the be-all and end-all of beverage filling. Transportation and conveying equipment plays a particularly important role here - after all, it is responsible for making a functioning, perfectly matched system from a collection of individual machines. The conveyor actively helps in transporting products and placing them in magazines with pinpoint accuracy. As well as non-returnable and returnable packaging such as plastic crates and returnable plastic displays, you can also convey cartons, trays and foil packs reliably to their destination. In addition, the decentralized control components ensure that you can control and regulate every single conveyor segment separately. As a result, the frequency-controlled drives adapt themselves perfectly to the particular operating state of your machine, thus enabling soft deceleration and jerk-free conveying which is gentle on the packaging.
Well thought out
The integrated speed control ensures minimum product wear while at the same time providing optimum machine performance. As well as the individual adaptation options afforded by its modular system, it simultaneously forms the basis of a safe and controlled throughput of your product streams. In addition, special attention has been paid in the design to its hygienic advantages. All segments of the conveyor system are made from stainless steel or other non-rusting material, which results in particularly long life and hygienic advantages. In addition, the automatic railing adjustment ensures short changeover times and therefore high system efficiency.
Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.
Office Add.：Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu，P.R. China.