Juice Filling Line
Whether you need to fill beer, water, soft drinks, spirits, sparkling wine, still wine, coffee or tea — still or carbonated, hot or cold — we have the right filling solution for your product. We also support all common container types: from glass bottles and PET bottles to cans and kegs, our deep systems expertise lets us meet nearly any production requirement.
We guide you through every step of the project: starting with a precise analysis of your individual needs, followed by a concrete, workable concept for your production system, plus professional consulting and reliable ongoing support.
All our lines are built with high-quality, technically sophisticated machines and process components. Whether you prefer a standardized, cost-effective solution or a fully custom configuration, our team is ready to help you find the best fit for your operation.
Expertise, sustainability, partnership and responsive on-hand support — that’s what our turnkey system planning stands for.
JUICE FILLING LINE TURNKEY SOLUTION
If you need to fill popular thirst-quenchers at the highest level of quality, you need sophisticated technology. From the gentle and foamless deaeration process to precise concentrate handling and hot filling, our innovative process technology actively supports you during each stage of the filling process. Naturally, all parameters are aligned as closely as possible to the requirements you have specified; after all, we understand the challenges you face and provide you with first-class, user-optimized solutions.
Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.
We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels.

Good to know
This blow-fill-cap monobloc features a space-saving design with a compact blow station layout, integrating the production of highly stable, lightweight PET bottles with filling and capping into one smooth-running production line. Equipped with the Speed-Loc quick-change system, format changeovers can be completed quickly with minimal manual intervention. Built for large-scale beverage production lines, this integrated stretch blow molding monobloc delivers a maximum output of 48,000 PET bottles per hour.
Well thought out
Directly coupling the blow molder to the filler generates significant cost savings by eliminating the need for air conveyors, feed plates and bottle rinsers entirely. Beyond reduced equipment costs, the direct in-line transfer handles even ultra-lightweight preforms and bottles with consistent reliability. A multi-function star wheel at the machine interface compensates for pitch differences between the blow molding and filling stations. An airlock with directed airflow reliably separates the dry blow-molding zone from the wet filling area.
Convincing
- Modular, space-saving design for maximum production layout flexibility
Sustainable
- Superior handling stability maximizes overall equipment availability and uptime

One stage R.O. Water treatment
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling
Two stage R.O. Water treatment
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling



Temperature control is foundational to consistent beverage quality, and it impacts far more than just taste. It defines a product’s final color and flavor profile, determines shelf life stability, and directly affects how reliably filled containers move through downstream labeling and packaging processes.
Our spray cooling tunnel systems deliver precise, product-aligned temperature control for filled containers. Integrated with pasteurizers, heaters and chillers, they create custom temperature regimes tailored to each individual processing step:
- Gentle, uniform pasteurization for heat-sensitive beverages
- Gradual, controlled cooling for hot-filled juices and non-carbonated drinks
- Mild pre-heating of cold-filled containers to eliminate condensation prior to labeling and packaging










Bottle, Pack & Pallet Conveyor Systems
These conveyor systems are engineered for bottled drinking water, juice, carbonated soft drinks and other beverage production lines, delivering a rated capacity of 4,000 to 60,000 bottles per hour (BPH) based on 500ml containers, with support for bottle sizes up to 2,000ml.
Good to know
Synchronized, uninterrupted material flow is the foundation of a high-efficiency beverage filling line, and conveying equipment is the core link that ties discrete machines into a fully integrated, perfectly aligned production system. These conveyors handle precise product transfer and magazine loading with pinpoint accuracy, and reliably transport a full spectrum of packaging formats — including non-returnable and returnable packaging such as plastic crates, reusable plastic displays, cartons, trays and shrink packs — to their designated process stations. Decentralized control modules allow independent tuning of each conveyor segment, while variable frequency drives adapt seamlessly to each machine’s operating state, enabling soft deceleration and jerk-free conveying that protects packaging integrity.
Well thought out
Integrated speed regulation minimizes product damage while optimizing overall line throughput. Complemented by customizable configuration options from its modular design, the system also forms the basis for safe, controlled product flow across the entire production line. Hygiene is built into the core design: all conveyor segments are constructed from stainless steel or other corrosion-resistant materials, delivering long service life and inherent sanitary advantages. Automatic guide rail adjustment also enables fast format changeovers, boosting overall system availability.
Convincing
Sustainable
+86 13962225004
+86 13962225004
Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.
Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.
Copyright © 2020 Zhangjiagang Zhongzheng Import And Export Co., Ltd
