Cans Filling Line 

Whether you need to fill beer, water, soft drinks, spirits, sparkling wine, still wine, coffee or tea — still or carbonated, hot or cold — we have the right filling solution for your product. We also support all common container types: from glass bottles and PET bottles to cans and kegs, our deep systems expertise lets us meet nearly any production requirement.

We guide you through every step of the project: starting with a precise analysis of your individual needs, followed by a concrete, workable concept for your production system, plus professional consulting and reliable ongoing support.

All our lines are built with high-quality, technically sophisticated machines and process components. Whether you prefer a standardized, cost-effective solution or a fully custom configuration, our team is ready to help you find the best fit for your operation.

Expertise, sustainability, partnership and responsive on-hand support — that’s what our turnkey system planning stands for.

CANS FILLING LINE TURKEY SOLUTION

Non-alcoholic, canned beers, energy drinks are high demanded in the world market. Cans in particular have enjoyed a recent surge in popularity. Still a marginal category with around 15 percent market share in the early 2000s, cans now account for nearly 50 percent of the world market. we will provide a solution which entirely suits your product and your production conditions.

ANALYSIS

With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

CONCEPT

Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

CONSULTANCY

We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels. 

FLOW CHART
CHOOSE A MAIN PRODUCT
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    CO₂ Beverage Mixer
    This integrated CO₂ beverage mixer is purpose-built for carbonated soft drinks, sparkling water and other carbonated beverage production lines. It combines a vacuum deaerator, CO₂ injector, plate heat exchanger, finished product tank, optional inline CO₂ and Brix detector, machine frame and electrical control cabinet into one compact, self-contained system. A fully automatic control architecture features independent control loops for pressure, liquid level, temperature, Brix, gas volume and all other critical operating parameters, enabling consistent, unattended production operation.


    High-Efficiency Deaeration
    Dissolved air is displaced by CO₂ before water enters the deaeration tank. Specialized nozzles disperse the liquid into high-velocity water mist to maximize gas-liquid contact surface area, delivering a deaeration performance of 0.94 bar or higher. A dual-stage deaeration configuration is available as an upgrade for applications with stricter oxygen removal requirements.


    High-Precision Brix Control
    The inline water-syrup blending system consists of a water pump, water mass flow meter, syrup pump, syrup mass flow meter and syrup control valve, all governed by a dedicated closed-loop controller. This setup achieves Brix control accuracy of ±0.05 °Brix or better, ensuring uniform sweetness and flavor consistency across every production run.


    Stable, Accurate Carbonation
    Beverage gas volume (GV) is fully adjustable inline, with a control accuracy of ±0.10 GV or better based on a preset 4.2 GV baseline. The system maintains consistent carbonation levels even during line speed fluctuations and product changeovers.


    Reduced Production Waste
    Engineered to minimize material loss, the system drastically cuts syrup waste during production start-ups and format changeovers, lowering operational costs for high-volume production facilities.
    Optional inline Brix and CO₂ meters are available for real-time process monitoring and full production traceability.

     

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    Beverage Syrup Processing System
     

    Good to know
    Our syrup processing systems cover the full spectrum of beverage syrup preparation workflows, from sugar dissolvers and syrup flash pasteurizers to batch mixing systems, mixing tanks and precision syrup production lines. We deliver custom-engineered syrup room solutions tailored to each customer’s unique operational requirements. These systems reliably produce carbonated and non-carbonated beverages, fruit juices, drink syrups, soda drinks, juice spritzers, mixed alcoholic beverages and energy drinks.


    Well thought out
    Recipe-controlled production in the syrup room, paired with optimized shortest-path conveying routes, reduces long-term product waste and material loss. Centralized recipe management and beverage-specific processing protocols ensure consistent, high-quality output across every production run. For fully integrated production lines, the entire syrup processing system can also be fully automated with seamless upstream and downstream integration.


    Convincing
    -Versatile design suitable for a wide range of beverage and syrup production applications
    -Optimized production of both finished beverages and semi-finished syrups for further processing, including products containing fruit pieces and fibers
    -Tailor-made system configurations built to meet individual customer production requirements


    Sustainable
    -Minimizes long-term product loss through recipe-controlled production and optimized short conveying routes
    -High heat recovery rates reduce overall energy consumption and operational costs

     

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    R.O. Water treatment

    One stage R.O. Water treatment

    Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→ High Pressure Pump→ Primary Reverse Osmosis Device→ Intermediate Water Tank→ Booster Pump→ Ozone Mixer→ Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

     

    Two stage R.O. Water treatment

    Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→ High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Secondary High Pressure Pump→ Secondary Reverse Osmosis Device→ Ozone Mixer→ Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

     

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    Can Sweep-Off Depalletizer
    This heavy-duty sweep-off can depalletizer is purpose-built for automated layer-by-layer depalletizing of aluminum and tin beverage cans. Its signature high-level discharge design delivers intact can layers directly to elevated line conveyors, making it a reliable feeding solution for high-speed can filling, seaming and downstream packaging lines across the beverage industry.


    High-Level Discharge Transfer Mechanism
    Engineered to align with higher-positioned production conveyors, the high-level discharge system transfers full layers of cans via a smooth horizontal sweep motion, instead of the vertical drops used in conventional gravity-fed depalletizers. This gentle sweep-off action moves entire can layers in one uniform, controlled movement, eliminating impact shocks that commonly cause can tipping, body scuffing, print damage or denting. By maintaining precise can alignment throughout the transfer, the system ensures a steady, uninterrupted can feed to downstream processes while preserving full product and packaging integrity.


    Broad Can Format & Line Compatibility
    The depalletizer supports all standard beverage can formats, including 202 standard cans and sleek cans, for applications such as carbonated soft drinks, beer, fruit juice, energy drinks and ready-to-drink beverages. It can be customized to match specific line layouts, conveyor heights and production throughput requirements, and integrates seamlessly with upstream pallet handling equipment and downstream filling and sealing systems to create a fully automated end-to-end can production flow.


    Reliable, Low-Maintenance Industrial Performance
    Built for continuous round-the-clock production environments, the system features a robust heavy-duty steel frame and precision-machined sweep mechanism for long-term, repeatable performance. Fully automated operation reduces reliance on manual material handling, lowering labor costs and reducing the risk of workplace injury. The simple, proven mechanical design also minimizes routine maintenance requirements and supports extended production runs with minimal unplanned downtime.

     

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    Can Rinser
    This automatic can rinser serves as an essential pre-processing unit for beverage can filling and seaming lines, engineered to deliver thorough cleaning of empty aluminum and tin cans prior to the filling and sealing stages. It delivers a rated production capacity of 4,000 to 48,000 cans per hour (CPH), making it suitable for both small-batch specialty production and high-speed mass beverage manufacturing.

    Targeted, Thorough Rinsing Performance
    The system adopts an inverted can rinsing workflow: empty cans are gripped and rotated to an inverted position, where targeted high-pressure spray nozzles deliver food-grade rinse medium (sterile water or mild cleaning solution) to the interior of each can. This process effectively dislodges and flushes out internal contaminants such as dust, metal fines, residual lubricant and environmental debris accumulated during manufacturing and transportation. The outer can surface receives a simultaneous secondary spray to remove surface dust and smudges. After rinsing, cans remain in the inverted position for a controlled draining phase to fully expel residual liquid, preventing water carryover into the filling station and preserving product purity.

    Wide Can Format & Application Compatibility
    The rinser supports all mainstream beverage can specifications, including 202-diameter standard cans and 200-diameter sleek cans, and is compatible with both aluminum beverage cans and tinplate cans. It caters to a broad range of beverage categories, from carbonated soft drinks, beer and sparkling water to fruit juices, energy drinks and ready-to-drink tea. Key operating parameters such as spray pressure, rinse medium temperature and draining duration can be customized to match the specific hygiene requirements of different products.

    Hygienic, Low-Maintenance Construction
    All product-contact and rinse-medium-contact components are constructed from food-grade stainless steel, with a smooth, crevice-free design that eliminates harborage points for bacteria and meets stringent beverage industry sanitation standards. Modular nozzle assemblies are easily accessible for inspection, cleaning and replacement, and format changeovers can be completed with minimal tooling and downtime. The robust, simple mechanical design also reduces routine maintenance requirements and supports extended continuous production runs.

    Automated Synchronized Line Operation
    The machine integrates seamlessly with upstream can depalletizers and downstream filling and seaming systems to form a fully automated can production flow. A variable frequency drive system precisely matches the rinser’s operating speed to the rest of the production line, preventing can backlog or supply gaps. Built-in operational monitoring and automatic fault alerts reduce the need for constant manual supervision, supporting steady, uninterrupted production output.
     
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    Can Filler & Seamer with Volumetric E-Valve System
    This high-speed rotary can filler and seamer features a volumetric electric valve (E-valve) system, engineered for precision filling and hermetic seaming of beverage cans. It delivers a rated capacity of 24,000 to 48,000 cans per hour (CPH) for 500ml containers, ideal for carbonated drinks, beer, juice and energy drink production lines.
    Higher filling accuracy: Delivers 5–6 times better filling precision than conventional mechanical valves, maintaining consistent fill levels even at top speed to cut product waste.
    Independent valve control: Each valve has dedicated controls for fast-fill, slow-fill and snifting cycles, connected to a central industrial computer via control bus, with DCS/PLC support for precise regulation.
    Foam resistance & energy efficiency: Periodic degassing and dual-speed snifting suppress product foaming, supports 15–18°C cold filling processes, and reduces gas consumption.
    Hygienic CIP-ready design: Spring-free internal valve chamber eliminates hidden residue traps. Automatic CIP cups enable efficient, tool-free clean-in-place cycles for reliable food safety compliance.
     
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    Mechanical Can Filling System
    This mechanical can filling system features a proven mechanical filling valve design, purpose-built for canned carbonated beverages, beer and energy drink production. It delivers a rated capacity of 4,000 to 20,000 cans per hour (CPH) based on 500ml containers, suited for mid-volume beverage manufacturing lines.
    -Time-tested mechanical valve structure optimized for carbonated beverage filling
    -Simple, durable design with low operational complexity and maintenance costs
    -Compatible with standard aluminum and tinplate beverage cans across mainstream sparkling drink, beer and energy drink applications

     

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    Compact Container Heater

    Good to know
    This compact thermal heater reliably eliminates condensation on cans, glass bottles and PET containers from cold filling lines, preventing defects in downstream labeling and shrink film wrapping processes. It delivers uniform container heating at throughput rates up to 60,000 containers per hour, with multiple automation levels available to match individual operational requirements.

    Well thought out
    The system raises container surface temperature to at least ambient level (or slightly above) inside a compact tunnel heating chamber, fully removing condensation that would interfere with downstream labeling and film wrapping. Its practical space-saving design enables fast installation, while a high-efficiency spray system with full-cone nozzles ensures even heat distribution across all container surfaces.

    Convincing
    -Straightforward, intuitive operation for line personnel
    -Full stainless steel housing for corrosion resistance and long service life
    -Compact practical design for quick installation and easy maintenance access

    Sustainable
    -Hygienic construction suited for beverage production environments
    -Flexible integration with various heat sources supports energy-efficient operation
     
     
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    Shrink Sleeve Labeling Machine
    This shrink sleeve labeling machine is built for canned drinking water, juice, carbonated soft drinks and other beverage products. It delivers a rated production capacity of 6,000 to 24,000 cans per hour (CPH) based on 500ml containers, with support for sizes up to 2,000ml.
    -Optional dedicated sleeve supply unit available, tailored for high-throughput production lines and low-labor operation needs
    -Reliable label positioning for uniform, consistent packaging results
    -Seamless integration with upstream filling lines and downstream shrink tunnels

     

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    D carton wrapping machine
     
    Carton Packing machine 
    is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 20packs/min to 80packs/min.
     
    • Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
    • Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
    • Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
    • Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.
     
    D film shrink packing machine

    Shrink Film Wrapping machine 
    is suitable for packing bottled drinking water, juice, carbonated soft drinks, dairy product etc. with production capacity from 20packs/min to 80packs/min.
    With full automatic functions of bottle transfer and arrange, membrane packing, sealing and cut, shrinkage, cooling and shaping, etc.

    Character
    • The constant temperature membrane heat binding secure the seal.
    • The quick seal cooling structure guarantee that the seal has a higher strength even if under high speed production condition.
    • The PLC control with stable and reliable performance.
    • The original imported guide bar cylinder guarantees correct operation and durable.
    • The inductive switch controls the membrane transfer system to reliably adjust and control the membrane transfer length with less loss. All the transfer system is controlled by frequency changing devices with stable and smooth transfer speed.
    • The Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.
    • The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.
    • It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine.
     
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    Palletizing robots
    which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
    Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg.

    Good to know
    The palletizing robot gives you flexible and accomplished support in a working range of up to 180°. Its endless range of possible variations and applications knows virtually no bounds. When processing non-returnable packaging the palletizing robot is fitted with a roller cage, for example, whereas gripper heads are used with returnable packaging. It is outstandingly suitable for processing high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, trays (with and without film), shrink packs, individual packets and bags.
     
    Well thought out
    The 3-axis robot not only carries out pre-programmed tasks in a reliable manner. Reprogramming for new situations can also be undertaken quickly and without difficulty. And the combined processing of non-returnable and returnable packaging also presents no problems. This enables you to save considerable investment costs and at the same time simplify your working processes.
     
    Convincing
    • The base minimized the robot maximum height, it is suitable for low ceiling location.
    • Consistent modular design enables flexible changing of palletizing and depalletizing tasks
    • High system availability thanks to optional semi-automatic format changeover
    • Cost reducing thanks to up to 98% machine availability
    • Sustainable
    • Conserve resources with the intelligent energy management system for energy recovery
    • Minimize maintenance effort by using the latest robot technology
    • Benefit from low space and energy requirement
     
    7

    Pallet wrapping machine
    It is suitable for wrapping bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
     
     
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    Bottle conveyor system, Pack conveyor system, Pallet conveyor system is suitable for bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 4000BPH to 60000BPH based on 500ml. Up to 2000ml.
     

    Good to know
    Processes which are matched to one another like clockwork are the be-all and end-all of beverage filling. Transportation and conveying equipment plays a particularly important role here - after all, it is responsible for making a functioning, perfectly matched system from a collection of individual machines. The conveyor actively helps in transporting products and placing them in magazines with pinpoint accuracy. As well as non-returnable and returnable packaging such as plastic crates and returnable plastic displays, you can also convey cartons, trays and foil packs reliably to their destination. In addition, the decentralized control components ensure that you can control and regulate every single conveyor segment separately. As a result, the frequency-controlled drives adapt themselves perfectly to the particular operating state of your machine, thus enabling soft deceleration and jerk-free conveying which is gentle on the packaging.

    Well thought out
    The integrated speed control ensures minimum product wear while at the same time providing optimum machine performance. As well as the individual adaptation options afforded by its modular system, it simultaneously forms the basis of a safe and controlled throughput of your product streams. In addition, special attention has been paid in the design to its hygienic advantages. All segments of the conveyor system are made from stainless steel or other non-rusting material, which results in particularly long life and hygienic advantages. In addition, the automatic railing adjustment ensures short changeover times and therefore high system efficiency.

    Convincing

    • Consistent modular design ensures high flexibility
    • Standardized modular system with different hygiene designs
    • Product stream tracking system for high efficiency and availability

     

    Sustainable

    • Benefit from low energy consumption thanks to variable centralized or decentralized drive concepts with high-efficiency drives
    • Treat materials gently, without contact and with low noise thanks to the chain mat turner with differential speed
    • Ensure consistent and practically maintenance-free operation with line distribution systems with cog belts

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 +86 13962225004

 +86 13962225004

info@zhongzhengchina.com

Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.

Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.

 

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