Good to know
With the Combiblock you can rely on cutting-edge, computer-controlled precision technology for careful filling of your carbonated and still beverages in PET bottles. Thanks to the volumetric filling method, you can fill your bottles to exact fill levels at up to 48,000 bottles per hour. The Combiblock is available as you require - as a single machine, monoblocked with a bottle rinser or stretch blow molder.
Well thought out
Short conversion times for product and bottle changeover additionally ensure exceptionally high system availability. In addition, all processing sequences are automated and all processes are documented and are reproducible for you at all times. Perfectly tailored to your requirements right down the line.
Convincing
Sustainable
CO2 Mixer
This integrated CO₂ beverage mixer is purpose-built for carbonated soft drinks, sparkling water and other carbonated beverage production lines. It combines a vacuum deaerator, CO₂ injector, plate heat exchanger, finished product tank, optional inline CO₂ and Brix detector, machine frame and electrical control cabinet into one compact, self-contained system. A fully automatic control architecture regulates pressure, liquid level, temperature, Brix, gas volume and all other critical operating parameters across individual process stages for consistent, unattended operation.
High-Efficiency Deaeration
CO₂ is used to displace dissolved air before water enters the deaeration tank. Specialized nozzles disperse the liquid into high-speed water mist to maximize contact surface area, delivering a deaeration performance of 0.94 bar or higher. A dual-stage deaeration configuration is available as an upgrade for more stringent oxygen removal requirements.
High-Precision Brix Regulation
The inline water-syrup blending system comprises a water pump, water mass flow meter, syrup pump, syrup mass flow meter and syrup control valve, all governed by a dedicated closed-loop controller. This setup achieves Brix control accuracy of ±0.05 °Brix or better, ensuring uniform product flavor and sweetness across every production run.
Stable, Accurate Carbonation
Beverage gas volume (GV) is fully adjustable inline, with a control accuracy of ±0.10 GV or better based on a preset 4.2 GV baseline. The system maintains consistent carbonation levels even through line speed fluctuations and product transitions.
Minimized Production Waste
Engineered to cut material loss, the system drastically reduces syrup waste during production start-ups and format changeovers, lowering operational costs for high-volume production facilities.
Optional inline Brix and CO₂ meters are available for real-time process monitoring and full data traceability.
Processing System
Good to know
Our syrup processing systems span the full beverage syrup preparation workflow, from sugar dissolvers and syrup flash pasteurizers to batch mixing systems, mixing tanks and precision syrup production lines. We deliver custom-engineered syrup room solutions tailored to each customer’s unique operational requirements. These systems reliably produce carbonated and non-carbonated beverages, fruit juices, drink syrups, soda drinks, juice spritzers, mixed alcoholic beverages and energy drinks.
Well thought out
Recipe-controlled production in the syrup room, paired with optimized shortest-path conveying routes, reduces long-term product waste and material loss. Centralized recipe management and beverage-specific processing protocols ensure consistent, high-quality output across every production run. For fully integrated production lines, the entire syrup processing system can also be fully automated with seamless upstream and downstream integration.
Convincing
- Versatile design suitable for a wide range of beverage and syrup production applications
Sustainable
- Minimizes long-term product loss through recipe-controlled production and optimized short conveying routes
R.O. Water treatment
One stage R.O. Water treatment
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→ High Pressure Pump→ Primary Reverse Osmosis Device→ Intermediate Water Tank→ Booster Pump→ Ozone Mixer→ Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling
Two stage R.O. Water treatment
Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→ High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Secondary High Pressure Pump→ Secondary Reverse Osmosis Device→ Ozone Mixer→ Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling
Volumetric Electric Filling Valve (E-valve)
With production capacity from 24000BPH to 48000BPH based on 500ml. Up to 2000ml.
Designed for high-speed beverage filling lines, this volumetric E-valve delivers a rated output of 24,000 to 48,000 bottles per hour (BPH) based on 500ml containers, with support for bottle sizes up to 2,000ml.
- Superior filling accuracy: Delivers 5–6 times higher filling precision than standard mechanical filling valves, ensuring consistent fill levels across every container.
- Independent valve control: Each valve features dedicated control for fast-fill, slow-fill and snifting cycles. All control units connect to a central industrial computer via a control bus, with support for DCS, CPU and PLC control systems to guarantee precise control and filling accuracy.
- Foam prevention & energy efficiency: Periodic degassing paired with dual-speed snifting eliminates product foaming, supports stable filling at 15–18°C, and reduces overall energy consumption.
- Hygienic, easy-to-clean design: The streamlined internal valve chamber uses no spring components, enabling thorough, full sanitation. Automatic CIP cups support highly efficient clean-in-place cycles without disassembly.
This mechanical filling valve is purpose-built for bottled carbonated beverage production lines, with a rated output of 4,000 to 20,000 bottles per hour (BPH) based on 500ml containers, and support for bottle sizes up to 2,000ml.
The valve can be flexibly configured to match your line layout: as a standalone filling unit, or monobloc-integrated with a bottle rinser or stretch blow molder for a fully integrated production system.
Bottle, Pack & Pallet Conveyor Systems
These conveyor systems are engineered for bottled drinking water, juice, carbonated soft drinks and other beverage production lines, delivering a rated capacity of 4,000 to 60,000 bottles per hour (BPH) based on 500ml containers, with support for bottle sizes up to 2,000ml.
Good to know
Synchronized, uninterrupted material flow is the foundation of a high-efficiency beverage filling line, and conveying equipment is the core link that ties discrete machines into a fully integrated, perfectly aligned production system. These conveyors handle precise product transfer and magazine loading with pinpoint accuracy, and reliably transport a full spectrum of packaging formats — including non-returnable and returnable packaging such as plastic crates, reusable plastic displays, cartons, trays and shrink packs — to their designated process stations. Decentralized control modules allow independent tuning of each conveyor segment, while variable frequency drives adapt seamlessly to each machine’s operating state, enabling soft deceleration and jerk-free conveying that protects packaging integrity.
Well thought out
Integrated speed regulation minimizes product damage while optimizing overall line throughput. Complemented by customizable configuration options from its modular design, the system also forms the basis for safe, controlled product flow across the entire production line. Hygiene is built into the core design: all conveyor segments are constructed from stainless steel or other corrosion-resistant materials, delivering long service life and inherent sanitary advantages. Automatic guide rail adjustment also enables fast format changeovers, boosting overall system availability.
Convincing
Sustainable
- Low energy consumption via high-efficiency drives, with configurable centralized or decentralized drive architectures