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A single independent main bearing system with concentric supports drives both upper and lower turnplates. The support structure uses a lock-free design, so operators can adjust turnplate height on demand without disrupting core alignment accuracy. No manual locking or unlocking steps are needed between adjustments, cutting down on setup time and preventing gradual precision drift from repeated lock-unlock cycles.
Modular, separated heating units allow for quick, targeted adjustments during label or product format switches, no full disassembly required.
Cage-style roller frame distributes operational stress evenly and compensates for minor manufacturing tolerances across components, preventing label position shifts caused by normal fabrication variances.
Standalone labeling wheel design delivers tighter label positioning precision, and reduces the number of changeover parts needed when switching between bottle sizes, lowering SKU switch costs.
Fully integrated cutting unit with no small disposable spare parts. No knife replacement is required to adapt to different label widths — adjustments are done via control parameters directly.
One-piece fabricated cage-style knife frame delivers high structural rigidity and a compact footprint. It runs vibration-free even at high speed, keeping cutting motion consistent and precise.
The traditional abrasive infeed screw is replaced with a dedicated scratch-free bottle infeed system. It grips bottles gently throughout the transfer process, leaving no scuff marks or abrasions on clear PET bottle surfaces. This reduces cosmetic defect rates and is particularly well suited for high-quality bottled water and carbonated drink production lines.
One-piece cast glue tank with zero welded seams eliminates common leak points at weld joints. It requires almost no routine maintenance and delivers a much longer service life than welded alternatives.
An innovative motor-free glue supply unit replaces the conventional gear glue pump. With far fewer moving parts in the system, it runs with lower failure rates and significantly cuts long-term maintenance expenses.
Fully integrated glue delivery architecture runs without external glue supply pipes. Its compact build reduces heat dissipation area, lowers energy use for glue temperature maintenance, and cuts day-to-day operating utility costs.
Solid cast glue tank construction avoids thermal deformation even during continuous high-temperature operation. This keeps glue output volume and viscosity stable shift after shift, for uniform label adhesion across every bottle.
High-precision 4-edge cutting blades are mounted inside a stainless steel cutting drum, with blade positioning tolerance held within 0.005mm for clean, burr-free label cuts on every cycle. Each blade works as 4 usable cutting edges: when one edge wears down, operators simply rotate the blade to a fresh edge instead of replacing the entire part. This quadruples blade service life, reduces spare parts inventory requirements, and cuts downtime for knife changeouts.
Radial contactless air distribution system runs with zero friction wear, reduces overall power draw, and has almost no regular wearing parts to service.
Independent vacuum supply system lowers vacuum pump load and reduces operational noise. The labeling station uses a gearless drive design for higher transmission efficiency and lower motor power consumption, for long-term cost savings. The stable vacuum hold also keeps labels perfectly flat and horizontal before cutting, which directly supports consistent label placement accuracy.
Built-in automatic speed control mechanism matches labeling speed to upstream infeed rate automatically, reducing the need for manual parameter adjustments during production.
Full stainless steel exterior coating resists moisture and corrosion, meets the hygiene requirements of beverage production environments, and is easy to wipe down and clean during daily sanitation routines.
Electrical devices and components
S/N. | Item | Brand |
1. | HMI | Schneider |
2. | PLC | Schneider |
3. | Extended module | Schneider |
4. | CPU | Schneider |
5. | Inverter | Danfoss |
6. | Servo motor | Schneider |
7. | Servo driver | Schneider |
8. | Main motor | SEW |
9. | Label sensor | SICK |
10. | Detection sensor (for reflection) | Leuze |
11. | Switching power supply | Siemens |
12. | Load switch | Schneider |
13. | Emergency stop | Schneider |
14. | Temperature controller | Schneider |
15. | Label anti-deviation system | Erhardt+Leimer |
Note: different brands of electrical components may be applied due to stock or lead time reason. But the brands will stay of a similar level as the mentioned ones.
+86 13962225004
+86 13962225004
Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.
Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.
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