Dairy Filling Line

Whatever drink you want to fill - beer, water, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or with CO2, hot or cold - we will find the right solution for you. You can also use any containers you like; from glass bottles and PET to cans to kegs, we have the systems expertise to meet any requirements.

 

From the precise analysis of your individual requirements through a concrete concept for your future system to professional consultancy and reliable support.

 

All of our lines are equipped with high-quality, technologically sophisticated single machines and process components: Whether you prefer a standardized solution or an individual solution, come and talk to us and we will be happy to help!

 

Expertise, sustainability, partnership, and proximity: this is what we understand by Turnkey system planning!

DAIRY FILLING LINE TURNKEY SOLUTION

Filling milk, and mixed milk and yogurt beverages requires ideal aseptic and hygienic conditions. At the same time, it is also a matter of retaining the quality of highly sensitive products to the greatest possible extent through gentle processing. We offers you fully developed systems proven in practice many times over that will enable you to work safely and cost-effectively.

Our systems for bottling milk, mixed milk, and yogurt beverages are customized to meet your specific needs. We offers you modern high performance and cost-efficient systems that optimally cover all phases of the production process. Be it stretch blow molding or filling, labeling, packing, and palletizing up to and including inspection, you will receive first-class components from one source.

ANALYSIS

With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

CONCEPT

Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

CONSULTANCY

We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels. 

FLOW CHART
CHOOSE A MAIN PRODUCT

Bottle Blowing

 

 

Productivity increased by 20%,
Electricity consumption reduced by 50%,
Air recovery system reduced up to 30%.

Lower production costs

The upgraded air recovery system can save up to 30% gas consumption as compared to previous generation models. When combined with the upgraded heating efficiency, the electricity consumption of the machines is greatly reduced by 50%, significantly lowering production costs Application:Water bottles, edible oil bottles medicine bottles, beverage bottles. condiments, cosmetics etc..

 

Heating system with 20% higher efficiency

The enhanced high-power heating lamp has a 20% increased heating efficiency, and is equipped with cooling devices to prevent neck deformation. The new generation heating oven is designed for easy lamp replacement Easy maintenance structureThe transfer system uses a horizontal level configuration that does not require the preform to be flipped over. The optimized machine structure is more easily maintained than before, effectively reducing maintenance and parts replacement costs.

 

Higher production capacity, smaller machine

Fully electric model for high speed and stable operation precise positioning, bottom mold connection for precise control of preform forming, allowing 6-cavity production capacity to reach up to 14,400bph, while also reducing the machine size by 20%.

 

More intelligent and efficient production equipment

This automatic smart production equipment can reduce manual operations to a minimum while its smart designs ensure uninterrupted and more efficient production at the same time, including multiple security devices to ensure smooth preform infeed for continuous production without interruption and efficient transfer system heating system for lower energy consumption and pollution

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Processing Engineering

 

 

Good to know
The syrup rooms have many areas of application range from sugar dissolvers and syrup flash pasteurizers through batchmix systems and mixing tanks to precision syrup manufacture. We always offer our customers customized syrup room systems specifically tailored to meet individual requirements. Use our syrup rooms to manufacture carbonated and non-carbonated beverages, juice, syrup, soda pop, juice spritzers, mixed alcoholic beverages, and energy drinks with great ease.

Well thought out
Both recipe-controlled product manufacture in the syrup room and the use of the shortest possible conveying routes avoid costly product loss in the long term. Recipe management and beverage-specific production processes ensure that you always produce high-quality goods. For integrated processes the syrup room can also be fully automated without any problem.

Convincing

  • Versatile and thus suitable for various different applications
  • Optimum production of finished beverages and syrups for further processing, also of those containing pieces of fruit and fibers
  • Tailor-made systems for individual customer requirements


Sustainable

  • Minimize your product loss in the long term thanks to recipe-controlled product manufacture and the use of the shortest possible conveying routes
  • High heat recovery levels minimize your energy consumption
 

Filling

 
 
It is the first foodstuff with which we grow up. And, more often than not, it even remains a life-long, valuable companion in our adolescent and adult years. Since milk and dairy products shape the everyday life of many people, it should be produced and treated with care.
Filling sensitive beverages is something of a balancing act. On the one hand, absolute safety for the consumer must be guaranteed. On the other, many thirst quenchers react extremely sensitively when given preserving media or exposed to thermal stress. Aseptic filling can bring both sides into balance – but only if the right degree of microbiological know-how and tried-and-tested technology is applied
We provide aseptic lines meet both requirements. They can handle wet or dry sterilization according to need, have a filler with load cells or flow meter and function in the high or low performance range. Their enormous flexibility and reliability is why they are used by bottlers the whole world over – delivering first-class results under a huge variety of general conditions.

Our filling system
  • ensures precise fill quantities.
  • offers high microbiological safety.
  • is gentle on the product.
  • requires little time and energy for cleaning.

Labeling

 
 
Hot Glue Labeling Machine
Rotary labeler is suitable for labeling bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 20000BPH to 60000BPH based on 500ml. Up to 2000ml.

Less Glue Consumption
Rotary labelers for the application of wrap-around pre-cut paper and/or plastic labels. The labelling unit, thanks to the use of an industrial Hot Melt applicator, allows a considerable saving of glue compared to traditional systems. The format changeover operations do not require the use of tools, thus becoming extremely easy and fast.
  • High ergonomics allow easy access to all parts of the machine and a significant reduction in maintenance times
  • Operating system with Nordson technology allows for the application of labels with significant glue savings
  • Optimum packaging thanks to the device that sprays some points (or strips) of hot glue on the container, which picks up the label from the magazine; the diffuser then applies the glue to the last vertical edge of the label. A smoothing system completes the process.
  • Fast and efficient format changeover thanks to the high ergonomics of its structure; simple and fast procedures with the possibility to perform updates via HMI interface
  • Possibility of installing the labeller in various configurations and with two glue pumps, depending on the available dimensions and the required speeds. Possibility to configure the labeller in line or in parallel.
  • Very high production standards (up to 60 thousand applications per hour), non-stop production, extreme ease of use for operators.
 

Shrinkable sleeve labeling machine 
is suitable for labeling bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 6000BPH to 24000BPH based on 500ml. Up to 2000ml.
Special sleeve supply unit is an option for high-speed production line request and low labor request.
 

Packing Systems

 
 
Carton Packing machine 
is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 20packs/min to 80packs/min.
 
  • Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
  • Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
  • Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
  • Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.
 

Shrink Film Wrapping machine 
is suitable for packing bottled drinking water, juice, carbonated soft drinks, dairy product etc. with production capacity from 20packs/min to 80packs/min.
With full automatic functions of bottle transfer and arrange, membrane packing, sealing and cut, shrinkage, cooling and shaping, etc.

Character
  • The constant temperature membrane heat binding secure the seal.
  • The quick seal cooling structure guarantee that the seal has a higher strength even if under high speed production condition.
  • The PLC control with stable and reliable performance.
  • The original imported guide bar cylinder guarantees correct operation and durable.
  • The inductive switch controls the membrane transfer system to reliably adjust and control the membrane transfer length with less loss. All the transfer system is controlled by frequency changing devices with stable and smooth transfer speed.
  • The Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.
  • The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.
  • It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine.
 
 

Palletizer

 
 
Palletizing robots 
which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg.

Good to know
The palletizing robot gives you flexible and accomplished support in a working range of up to 180°. Its endless range of possible variations and applications knows virtually no bounds. When processing non-returnable packaging the palletizing robot is fitted with a roller cage, for example, whereas gripper heads are used with returnable packaging. It is outstandingly suitable for processing high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, trays (with and without film), shrink packs, individual packets and bags.
 
Well thought out
The 3-axis robot not only carries out pre-programmed tasks in a reliable manner. Reprogramming for new situations can also be undertaken quickly and without difficulty. And the combined processing of non-returnable and returnable packaging also presents no problems. This enables you to save considerable investment costs and at the same time simplify your working processes.
 
Convincing
  • The base minimized the robot maximum height, it is suitable for low ceiling location.
  • Consistent modular design enables flexible changing of palletizing and depalletizing tasks
  • High system availability thanks to optional semi-automatic format changeover
  • Cost reducing thanks to up to 98% machine availability
  • Sustainable
  • Conserve resources with the intelligent energy management system for energy recovery
  • Minimize maintenance effort by using the latest robot technology
  • Benefit from low space and energy requirement

Pallet wrapping machine
It is suitable for wrapping bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
 
 

Conveyor System

 
 
 

Bottle conveyor system, Pack conveyor system, Pallet conveyor system is suitable for bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 4000BPH to 60000BPH based on 500ml. Up to 2000ml.
 

Good to know
Processes which are matched to one another like clockwork are the be-all and end-all of beverage filling. Transportation and conveying equipment plays a particularly important role here - after all, it is responsible for making a functioning, perfectly matched system from a collection of individual machines. The conveyor actively helps in transporting products and placing them in magazines with pinpoint accuracy. As well as non-returnable and returnable packaging such as plastic crates and returnable plastic displays, you can also convey cartons, trays and foil packs reliably to their destination. In addition, the decentralized control components ensure that you can control and regulate every single conveyor segment separately. As a result, the frequency-controlled drives adapt themselves perfectly to the particular operating state of your machine, thus enabling soft deceleration and jerk-free conveying which is gentle on the packaging.

Well thought out
The integrated speed control ensures minimum product wear while at the same time providing optimum machine performance. As well as the individual adaptation options afforded by its modular system, it simultaneously forms the basis of a safe and controlled throughput of your product streams. In addition, special attention has been paid in the design to its hygienic advantages. All segments of the conveyor system are made from stainless steel or other non-rusting material, which results in particularly long life and hygienic advantages. In addition, the automatic railing adjustment ensures short changeover times and therefore high system efficiency.

Convincing

  • Consistent modular design ensures high flexibility
  • Standardized modular system with different hygiene designs
  • Product stream tracking system for high efficiency and availability

 

Sustainable

  • Benefit from low energy consumption thanks to variable centralized or decentralized drive concepts with high-efficiency drives
  • Treat materials gently, without contact and with low noise thanks to the chain mat turner with differential speed
  • Ensure consistent and practically maintenance-free operation with line distribution systems with cog belts

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CONTACT US

 +86 13962225004

 +86 13962225004

info@zhongzhengchina.com

Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.

Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.

 

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