Water Filling Line

Whether you need to fill beer, water, soft drinks, spirits, sparkling wine, still wine, coffee or tea — still or carbonated, hot or cold — we have the right filling solution for your product. We also support all common container types: from glass bottles and PET bottles to cans and kegs, our deep systems expertise lets us meet nearly any production requirement.
 

We guide you through every step of the project: starting with a precise analysis of your individual needs, followed by a concrete, workable concept for your production system, plus professional consulting and reliable ongoing support.
 

All our lines are built with high-quality, technically sophisticated machines and process components. Whether you prefer a standardized, cost-effective solution or a fully custom configuration, our team is ready to help you find the best fit for your operation.
 

Expertise, sustainability, partnership and responsive on-hand support — that’s what our turnkey system planning stands for.

STILL WATER FILLING LINE TURNKEY SOLUTION

Cost- and energy-efficient systems are in demand for filling still water that are additionally characterized by high flexibility with regard to the line layout and the variety of container types. With our filling systems for filling still water in PET bottles you are optimally positioned as we ensure that the focus is on cost-efficient production in this low margin business sector.

ANALYSIS

With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

CONCEPT

Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

CONSULTANCY

We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels. 

FLOW CHART
CHOOSE A MAIN PRODUCT

BFC Monobloc

 

 

Good to know

This blow-fill monobloc features a space-saving design with a compact blow station layout, integrating the production of highly stable, lightweight PET bottles with filling and capping into one smoothly operating line. With the Speed-Loc quick-change system, format changeovers can be completed quickly with minimal manual effort. This integrated stretch blow molder / filler monoblock is purpose-built for large-scale production lines, delivering a maximum output of 48,000 PET bottles per hour.

 

Well thought out

Direct integration of the blow molder and filler generates significant cost savings by eliminating the need for air conveyors, feed plates and bottle rinsers entirely. Beyond reduced equipment costs, the direct in-line transfer handles even ultra-lightweight preforms and bottles with consistent reliability. A multi-function star wheel at the machine interface compensates for pitch differences between the blow molder and filling stations. An airlock with directed airflow reliably separates the dry blow-molding zone from the wet filling area.

 

Convincing

  • Modular, space-saving design for maximum production layout flexibility
  • Integrated airlock maintains strict separation between dry and wet production environments
  • Maximum throughput performance paired with minimal energy consumption

 

Sustainable

  • Superior handling stability maximizes overall equipment availability and uptime
  • Low water consumption in the closed cooling circuit reduces resource waste and operating costs
  • Advanced control system technology cuts production scrap rates and material loss
 

Water Treatment

 

 

One stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

 

Two stage R.O. Water treatment 

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling

 

READ MORE >

 

 

Filling

 
 
Good to know
This volumetric filling system delivers computer-controlled precision for gentle, accurate filling of still water and non-carbonated beverages in PET bottles. Built on the volumetric filling principle, it delivers consistent, exact fill levels at production speeds up to 48,000 bottles per hour.
 
Well thought out
Short product and bottle format changeovers contribute to exceptional overall system availability. All production sequences are fully automated, with fully documented, repeatable process parameters to ensure consistent output at all times. Every aspect of the system can be tailored to fit your exact line requirements.
 
Convincing
  • Modular design for maximum production flexibility
  • Volumetric filling technology for strict, consistent fill level accuracy
  • Extensive range of filling valve options to suit a wide variety of product and bottle specifications
 
Sustainable
  • Advanced filling technology maximizes long-term system uptime and production efficiency
  • Faster, more streamlined product and bottle changeovers minimize product loss and material waste
 
Mechanical Filling
This mechanical filling system is built for bottled drinking water, distilled water, purified water and mineral water production lines. It delivers a rated output of 5,000 to 36,000 bottles per hour (BPH) based on 500ml bottles, and supports bottle volumes up to 2,000ml.
 
 

Labeling

 
 
Hot Glue Rotary Labeling Machine

This rotary hot glue labeler is designed for applying pre-cut paper and plastic wrap-around labels to bottled drinking water, juice, carbonated soft drinks and similar beverage products. Rated production capacity ranges from 20,000 to 60,000 bottles per hour (BPH) for 500ml containers, and it supports bottle sizes up to 2,000ml.

Low Glue Consumption

Built with an industrial-grade Nordson hot melt adhesive system, the labeler delivers substantial glue savings compared to traditional labeling setups. The system applies precise dots or strips of hot glue to the container to pick labels from the magazine, then adds adhesive to the label’s final vertical edge before a smoothing unit finishes the application. This targeted delivery eliminates excess glue waste while keeping labels firmly and consistently applied.

Fast Format Changeover

Thanks to its highly ergonomic structure, format changeovers are quick and simple with no special tools required. Operators can make adjustments directly through the HMI interface, cutting downtime between production runs and maximizing overall line uptime.

Easy Access & Low Maintenance

All core machine components are positioned for straightforward operator access, which significantly reduces routine maintenance time and simplifies day-to-day upkeep. The open, accessible layout also speeds up troubleshooting and part replacement when needed.

Flexible Configuration Options

The labeler can be installed in multiple layouts to fit your available floor space and production speed requirements, including in-line and parallel configurations. It can also be fitted with dual glue pumps to support higher output and heavier operating schedules.

Reliable High-Speed Performance

Built for continuous, non-stop operation at speeds up to 60,000 label applications per hour, the machine delivers consistent labeling quality with minimal operator intervention. Its robust construction and proven control system ensure stable performance even during long production runs.
 
Shrink Sleeve Labeling Machine

This shrink sleeve labeler is designed for full-body sleeve labeling of bottled drinking water, juice, carbonated soft drinks and similar beverage products. Rated production capacity ranges from 6,000 to 24,000 bottles per hour (BPH) based on 500ml containers, with support for bottle sizes up to 2,000ml.
A dedicated high-speed sleeve feeding unit is available as an optional configuration, tailored for high-output production lines that aim to minimize manual labor and streamline continuous operation.
 
 
 
 

Packing System

 
 
Carton Packing Machine

This carton packing machine is designed for secondary packaging of bottled drinking water, juice, carbonated soft drinks and similar beverage products, with a rated output of 20 to 80 packs per minute.

Compact Side-Feed Design

It adopts a side-entry bottle feeding layout, which delivers a small footprint, simplifies the upstream conveyor system, and reduces the overall investment cost of the entire production line.

Robust Rocker Arm Mechanism

The rocker arm structure features an advanced, well-engineered design for smooth, stable motion and low energy consumption during continuous operation.

Stable Bottle Feeding System

A multi-stage decompression bottle feeding setup eliminates bottle tipping issues, ensures precise alignment for bottle gripping, and maintains high operational stability even at running speeds.

Comprehensive Safety Protection

Built in compliance with national safety standards, the machine is fitted with multiple protection functions, including timely fault alarms and automatic shutdown to safeguard both operators and equipment.
 
 
Shrink Film Wrapping Machine

This automatic shrink film wrapping machine is engineered for secondary packaging of bottled drinking water, juice, carbonated soft drinks, dairy products and similar beverage products. It delivers a rated throughput of 20 to 80 packs per minute, with fully automated operation covering bottle infeed & arranging, film wrapping, sealing & cutting, heat shrinking, and cooling & forming.

Reliable Sealing Performance

Constant-temperature heat sealing ensures consistent, secure seal integrity for every pack. A rapid seal cooling structure maintains high seal strength even under continuous high-speed production conditions.

Stable Control & Precision Drive

The machine is equipped with a PLC control system for stable, reliable operation across all production speeds. Original imported guide rod cylinders guarantee precise actuation and long service life. An inductive switch governs the film feed system to accurately adjust film length with minimal material waste, while the entire conveyor system runs on variable frequency drives for smooth, steady transfer speeds.

Uniform Heat Shrink Tunnel

A dedicated heat shrink tunnel features dual centrifugal hot air circulation systems for even heat distribution throughout the chamber, delivering a clean, uniform and secure shrink finish. Three layers of thermal insulation provide strong heat retention, enabling fast warm-up times and reduced energy consumption.

Enhanced Cooling & Shaping

An extended cooling and shaping passage rapidly solidifies the shrink film into a rigid, high-strength pack structure, ready for immediate storage and transportation.

Flexible Format Changeover

Switching between different pack configurations and bottle sizes is quick and straightforward with no specialized tools required, allowing one machine to handle multiple production requirements.
 
 
 
 
 

Palletizer

 
 
 
Palletizing robots

These compact robotic palletizers bring full automation to end-of-line palletizing systems, delivering high throughput in a space-saving footprint. Designed for bottled drinking water, juice, carbonated soft drinks and similar beverage production lines, they achieve a rated output of up to 520 layers per hour.
Multiple robot models are available to match specific workpiece requirements, with payload capacities ranging from 110kg, 140kg, 185kg, 315kg and 500kg up to 700kg.

Good to know

The palletizing robot delivers flexible, versatile support across a working angle of up to 180°, adapting to a wide range of packaging formats and applications. For non-returnable packaging, it can be equipped with a roller cage; for returnable packaging, dedicated gripper heads are fitted. It reliably handles high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, trays (with or without film), shrink packs, individual packets and bags.

Well thought out

The 3-axis robot design delivers consistent, repeatable performance for pre-programmed palletizing routines. It can also be quickly and easily reprogrammed to accommodate new production requirements, and handles both non-returnable and returnable packaging in a single setup. This flexibility helps reduce upfront investment costs while streamlining end-of-line workflows.

Convincing

- Low-profile base minimizes overall robot height, making it ideal for facilities with low ceiling clearances
- Consistent modular design enables flexible switching between palletizing and depalletizing tasks
- High system availability supported by optional semi-automatic format changeover
- Up to 98% machine uptime reduces operational costs and maximizes production output

Sustainable

- Intelligent energy management system with energy recovery cuts power consumption and conserves resources
- Latest robotic drive technology minimizes routine maintenance requirements and service downtime
- Compact footprint and low energy requirements reduce overall operational and facility costs
 

Pallet wrapping machine

This stretch pallet wrapper is built for securing palletized loads in bottled drinking water, juice, carbonated soft drink and similar beverage production lines, with a rated throughput of up to 520 layers per hour.
 
 
 

Conveyor System

 
 
 

Bottle, Pack & Pallet Conveyor Systems

These conveyor systems are designed for bottled drinking water, juice, carbonated soft drinks and other beverage production lines, with a rated capacity of 4,000 to 60,000 bottles per hour (BPH) based on 500ml containers, and support bottle sizes up to 2,000ml.

Good to know

Seamless, synchronized material flow is the foundation of a high-performance beverage filling line, and conveying equipment is the backbone that ties individual machines into a fully integrated, perfectly aligned production system. These conveyors handle precise product transfer and magazine loading, and reliably transport a wide range of packaging formats — including non-returnable and returnable packaging such as plastic crates, reusable plastic displays, cartons, trays and shrink packs — to their designated stations. Decentralized control components allow independent adjustment of each conveyor segment, while variable frequency drives adapt smoothly to each machine’s operating state, enabling soft deceleration and jerk-free conveying that protects packaging integrity.

Well thought out

Integrated speed control minimizes product wear while optimizing overall line performance. Alongside customizable configuration options from its modular design, the system also forms the basis for safe, controlled product flow. Hygiene is built into the core design: all conveyor segments are constructed from stainless steel or other corrosion-resistant materials, delivering long service life and inherent sanitary advantages. Automatic guide rail adjustment also enables short format changeover times for higher overall system efficiency.

Convincing

- Uniform modular design ensures high layout and configuration flexibility
- Standardized modular system available in multiple hygiene-grade designs
- Integrated product stream tracking system supports high efficiency and system availability

Sustainable

- Low energy consumption via high-efficiency drives, with configurable centralized or decentralized drive concepts
- Gentle, low-contact, low-noise product handling thanks to differential-speed chain mat conveyors
- Cog belt line distribution systems deliver consistent, virtually maintenance-free operation

 

READ MORE >

 

CONTACT US

 +86 13962225004

 +86 13962225004

info@zhongzhengchina.com

Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.

Office Add.：Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu，P.R. China.

 

Copyright ©  2020 Zhangjiagang Zhongzheng Import And Export Co., Ltd