Machine characteristics

1. High production efficiency: the adoption of a new crawler structure breaks through the bottleneck of the aseptic brick filling machine speed increase. The production speed can reach more than 16,000 packs/hour. The same water, electricity, gas, steam and manual consumption can be used. Completion of more than twice the production capacity of low-speed machines.
2. High stability:
a. Pneumatic components are reduced, the hydraulic system is eliminated, and the mechanical structure is simplified, thereby reducing failure points and low failure rate;
b. The important function part adopts a more stable structure and a more reliable control method, and the machine runs more smoothly and reliably;
3. High safety: The design parameters of the aseptic system and the sterilization time of packaging materials are appropriately strengthened and extended, and the aseptic safety is higher;
4. Long life of parts and components: This model does not distinguish between rolling or circular motion, no reciprocating motion and impact, automatic and reliable grease lubrication, the machine runs more smoothly, and the parts have a longer service life;
5. Simple operation: PLC automatic control system is adopted, without excessive inspection, setting and adjustment by workers. Fault monitoring, parameter setting, and machine running status monitoring can all be completed through screen prompts. Reduce the dependence on the operator, the operator can easily complete the operation of the model;
6. Low cost of use: To produce the same number of products, the production cost of the machine's spare parts consumption, energy consumption and labor cost is much lower than that of low-speed machines or similar models;
7. Timely supply of spare parts: All parts are manufactured by our company or purchased independently, and the inventory is sufficient and the supply is timely;
8. Small loss:
a. The packaging materials and PP strips are automatically positioned and spliced ​​without stopping the machine, the pattern is corrected quickly, and the splicing loss of consumables is small.
b. Optional high-speed buffer. When the subsequent auxiliary machine of the filling machine fails, the products produced by the filling machine will be temporarily stored in the buffer, and the auxiliary machine will be interspersed and transported when the fault is eliminated. Reduce the loss caused by unnecessary downtime.
9. Low energy consumption: the splicing of packaging materials, strips, vertical sealing, and horizontal sealing all adopt high-frequency electromagnetic heating. High thermal efficiency, low power, reliable and stable bonding, safe and pollution-free.
10. Convenient maintenance: Each horizontal seal forming unit can be easily disassembled separately for repair and maintenance;
11. Strong product traceability: The filling machine can control the inkjet printer to spray the corresponding horizontal sealing jaw number on the brick package. During inspection or maintenance, the clamping jaws that produce the brick package can be accurately found, troubleshooting is faster and more accurate, and the traceability of the product is also improved.
12. Simple maintenance:
a. The horizontal sealing high-frequency heating adopts non-contact power supply technology. The system is wear-free, maintenance-free, has a longer service life and high reliability.
b. Liquid level detection adopts electromagnetic liquid level sensor to monitor the liquid level, which reduces the moving parts and avoids unnecessary wear and failure;
c. The new replacement parts can be installed in the original position without excessive adjustment and setting;
13. Wide application range:  modular design, flexible structure layout, can adapt to almost all brick package specifications;
14. Small footprint: the same capacity, the footprint is less than half of the low-speed machine;
15. High cost performance: Whether it is compared with low-speed machines or Tetra Pak high-speed machines, the equipment is reliable in operation, convenient in operation, low in use cost, and has a high cost performance.

One stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

Two stage R.O. Water treatment 

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling

• Versatile and thus suitable for various different applications
• l Optimum production of finished beverages and syrups for further processing, also of those containing pieces of fruit and fibers
• l Tailor-made systems for individual customer requirements

• l Minimize your product loss in the long term thanks to recipe-controlled product manufacture and the use of the shortest possible conveying routes
• l High heat recovery levels minimize your energy consumption

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• Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
• Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
• Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
• Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.

• The constant temperature membrane heat binding secure the seal.
• The quick seal cooling structure guarantee that the seal has a higher strength even if under high speed production condition.
• The PLC control with stable and reliable performance.
• The original imported guide bar cylinder guarantees correct operation and durable.
• The inductive switch controls the membrane transfer system to reliably adjust and control the membrane transfer length with less loss. All the transfer system is controlled by frequency changing devices with stable and smooth transfer speed.
• The Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.
• The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.
• It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine.

• The base minimized the robot maximum height, it is suitable for low ceiling location.
• Consistent modular design enables flexible changing of palletizing and depalletizing tasks
• High system availability thanks to optional semi-automatic format changeover
• Cost reducing thanks to up to 98% machine availability
• Sustainable
• Conserve resources with the intelligent energy management system for energy recovery
• Minimize maintenance effort by using the latest robot technology
• Benefit from low space and energy requirement