Dairy Filling Line
Whether you need to fill beer, water, soft drinks, spirits, sparkling wine, still wine, coffee or tea — still or carbonated, hot or cold — we have the right filling solution for your product. We also support all common container types: from glass bottles and PET bottles to cans and kegs, our deep systems expertise lets us meet nearly any production requirement.
We guide you through every step of the project: starting with a precise analysis of your individual needs, followed by a concrete, workable concept for your production system, plus professional consulting and reliable ongoing support.
All our lines are built with high-quality, technically sophisticated machines and process components. Whether you prefer a standardized, cost-effective solution or a fully custom configuration, our team is ready to help you find the best fit for your operation.
Expertise, sustainability, partnership and responsive on-hand support — that’s what our turnkey system planning stands for.
DAIRY FILLING LINE TURNKEY SOLUTION
Filling milk, and mixed milk and yogurt beverages requires ideal aseptic and hygienic conditions. At the same time, it is also a matter of retaining the quality of highly sensitive products to the greatest possible extent through gentle processing. We offers you fully developed systems proven in practice many times over that will enable you to work safely and cost-effectively.
Our systems for bottling milk, mixed milk, and yogurt beverages are customized to meet your specific needs. We offers you modern high performance and cost-efficient systems that optimally cover all phases of the production process. Be it stretch blow molding or filling, labeling, packing, and palletizing up to and including inspection, you will receive first-class components from one source.
Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.
We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels.
High-Speed Automatic Bottle Blowing Machine
This next-generation fully electric bottle blowing machine delivers marked improvements in productivity, energy efficiency and operational cost for plastic bottle manufacturing. It is compatible with a wide range of applications including bottled water, edible oil, pharmaceutical bottles, beverages, condiments and cosmetics.
Core Performance Upgrades
- 20% increase in overall production productivity
- 50% reduction in machine electricity consumption
- Up to 30% lower gas consumption via upgraded air recovery system
- Combined efficiency gains significantly reduce per-unit production costs
High-Efficiency Heating System
Enhanced high-power heating lamps deliver 20% higher heating efficiency than standard models. An integrated cooling device prevents bottle neck deformation during the molding cycle. The new-generation heating oven is engineered for quick, easy lamp replacement to minimize maintenance downtime.
Optimized Structure & Easy Maintenance
The transfer system adopts a horizontal level configuration that eliminates the need for preform flipping. The optimized machine structure allows simpler access for servicing and parts replacement than previous designs, effectively cutting maintenance and component replacement costs.
High Throughput, Compact Footprint
The fully electric drive system supports high-speed, stable operation with precise positioning. Bottom mold connection enables accurate control of preform forming, allowing a 6-cavity configuration to reach output of up to 14,400 bottles per hour (BPH). Overall machine footprint is reduced by 20% compared with equivalent-capacity models.
Smart Automated Operation
This intelligent production equipment minimizes manual operation requirements. Multiple built-in safety devices ensure smooth, uninterrupted preform infeed for continuous production. The optimized transfer and heating systems also reduce energy consumption and emissions for more environmentally friendly operation.
Good to know
Our syrup room systems span the full beverage syrup preparation workflow, from sugar dissolvers and syrup flash pasteurizers to batch mixing systems, mixing tanks and precision syrup production lines. We deliver custom-engineered syrup room solutions tailored to each customer’s specific operational requirements, supporting efficient production of carbonated and non-carbonated beverages, fruit juices, drink syrups, soda drinks, juice spritzers, mixed alcoholic beverages and energy drinks.
Well thought out
Recipe-controlled production paired with optimized shortest-path conveying routes reduces long-term product waste and material loss. Centralized recipe management and beverage-specific processing protocols ensure consistent, high-quality output across every production run. For fully integrated production setups, the entire syrup room can also be fully automated for seamless end-to-end operation.
Convincing
- Versatile design suited for a wide range of beverage and syrup production applications
- Reliable production of both finished beverages and semi-finished syrups for further processing, including products containing fruit pieces and fibers
- Custom-configured systems built to match individual customer requirements
Sustainable
- Cuts long-term product loss through recipe-controlled production and optimized short conveying routes
- High heat recovery rates lower overall energy consumption and operational costs
Bottle, Pack & Pallet Conveyor Systems
These conveyor systems are engineered for bottled drinking water, juice, carbonated soft drinks and other beverage production lines, delivering a rated capacity of 4,000 to 60,000 bottles per hour (BPH) based on 500ml containers, with support for bottle sizes up to 2,000ml.
Good to know
Synchronized, uninterrupted material flow is the foundation of a high-efficiency beverage filling line, and conveying equipment is the core link that ties discrete machines into a fully integrated, perfectly aligned production system. These conveyors handle precise product transfer and magazine loading with pinpoint accuracy, and reliably transport a full spectrum of packaging formats — including non-returnable and returnable packaging such as plastic crates, reusable plastic displays, cartons, trays and foil packs — to their designated process stations. Decentralized control modules allow independent tuning of each conveyor segment, while variable frequency drives adapt seamlessly to each machine’s operating state, enabling soft deceleration and jerk-free conveying that protects packaging integrity.
Well thought out
Integrated speed regulation minimizes product damage while optimizing overall line throughput. Complemented by customizable configuration options from its modular design, the system also forms the basis for safe, controlled product flow across the entire production line. Hygiene is built into the core design: all conveyor segments are constructed from stainless steel or other corrosion-resistant materials, delivering long service life and inherent sanitary advantages. Automatic guide rail adjustment also enables fast format changeovers, boosting overall system availability.
Convincing
- Uniform modular design for maximum layout and configuration flexibility
- Standardized modular platforms available in multiple hygiene-grade configurations
- Integrated product stream tracking system supports high efficiency and system uptime
Sustainable
- Low energy consumption via high-efficiency drives, with configurable centralized or decentralized drive architectures
- Gentle, low-contact, low-noise product handling thanks to differential-speed chain mat conveyors
- Cogged belt line distribution systems deliver consistent, virtually maintenance-free operation
+86 13962225004
+86 13962225004
Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.
Office Add.：Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu，P.R. China.
Copyright © 2020 Zhangjiagang Zhongzheng Import And Export Co., Ltd