CSD Filling Line

Whatever drink you want to fill - beer, water, soft drinks, spirits, sparkling wine or wine, coffee or tea, still or with CO2, hot or cold - we will find the right solution for you. You can also use any containers you like; from glass bottles and PET to cans to kegs, we have the systems expertise to meet any requirements.

 

From the precise analysis of your individual requirements through a concrete concept for your future system to professional consultancy and reliable support.

 

All of our lines are equipped with high-quality, technologically sophisticated single machines and process components: Whether you prefer a standardized solution or an individual solution, come and talk to us and we will be happy to help!

 

Expertise, sustainability, partnership, and proximity: this is what we understand by Turnkey system planning!

CSD FILLING LINE TURKEY SOLUTION

Soft drinks are colorful, fresh, and above all: there are so many of them to choose from The non-alcoholic thirst quenchers are extremely alterable and enter the market in more and more new variants. For our process technology alters to suit your ideas, soft drink or sparkling, a classic variety or a new creation – we will provide a solution which entirely suits your product and your production conditions.

ANALYSIS

With our many years of experience in plant engineering, together with you, the customer, we develop tailor-made systems that are perfectly matched to your individual specifications. We naturally also always take your plant environment into account alongside the concrete components that are to be included in your new system.

CONCEPT

Creativity and expert knowledge are the prime components of line design. Aided by digital concept tools, such as traditional 2D and 3D CAD drawings, we can develop an effective system for you.

CONSULTANCY

We provide you with our competent consultancy services both during and after the entire planning process. Throughout we give you constant advice on line optimization, on how to achieve the best possible utilization levels. 

FLOW CHART
CHOOSE A MAIN PRODUCT

Blocking

 

 

Good to know

With the Combiblock you can rely on cutting-edge, computer-controlled precision technology for careful filling of your carbonated and still beverages in PET bottles. Thanks to the volumetric filling method, you can fill your bottles to exact fill levels at up to 48,000 bottles per hour. The Combiblock is available as you require - as a single machine, monoblocked with a bottle rinser or stretch blow molder.

 

Well thought out

Short conversion times for product and bottle changeover additionally ensure exceptionally high system availability. In addition, all processing sequences are automated and all processes are documented and are reproducible for you at all times. Perfectly tailored to your requirements right down the line.

 

Convincing

  • Modular design for maximum flexibility
  • Volumetric filling system for exact adherence to fill levels
  • Countless filling valve options to meet a widest range of requirements

 

Sustainable

  • Ultra-modern filling technology ensures maximum system availability and efficiency for production
  • An intelligent filling valve control saves you CO2.
  • Faster and more effective product and bottle changeover reduces your product losses
 
 
 

Processing Engineering

 

 

CO2 Mixer

The mixer is composed of a vacuum deaerator, a CO2 injector, a plate heat exchanger, a finished product tank, an inline CO2 and Brix detector(optional ), machine frame, electric cabinet, and other parts. The fully automatic control system consists of individual systems to control pressure, liquid level, temperature and other machine operation parameters such as Brix and gas volume

  • High efficiency deaeration system
Use CO2 to replace air before the water enters the deaeration tank. Special nozzles spout out high-speed water mist for a large water surface area, guaranteeing the deaeration result to reach 0.94bar or above. Double Stage deaeration available.
  • High-accuracy Brix control
The in-line adjustable water syrup mixing system is made up of water pump, water mass flow meter, syrup pump, syrup mass flow meter, syrup regulation valve, and the control system. High Brix control accuracy is +0.05brix deviation or even better.
  • Stable and accurate carbonation
Beverage Gas Volume online adjustable, accuracy achieves +0. 10GV, or even better (As per the pre-set GV=4.2)
  • Lowest wastage
Maximum reduction of syrup wastage in production beginning or product changeover
  • Brix/CO2 meter available
 

Processing System

 

 

Good to know

The syrup rooms have many areas of application range from sugar dissolvers and syrup flash pasteurizers through batchmix systems and mixing tanks to precision syrup manufacture. We always offer our customers customized syrup room systems specifically tailored to meet individual requirements. Use our syrup rooms to manufacture carbonated and non-carbonated beverages, juice, syrup, soda pop, juice spritzers, mixed alcoholic beverages, and energy drinks with great ease.

 

Well thought out

Both recipe-controlled product manufacture in the syrup room and the use of the shortest possible conveying routes avoid costly product loss in the long term. Recipe management and beverage-specific production processes ensure that you always produce high-quality goods. For integrated processes the syrup room can also be fully automated without any problem.

 

Convincing

  • Versatile and thus suitable for various different applications
  • Optimum production of finished beverages and syrups for further processing, also of those containing pieces of fruit and fibers
  • Tailor-made systems for individual customer requirements

 

Sustainable

  • Minimize your product loss in the long term thanks to recipe-controlled product manufacture and the use of the shortest possible conveying routes
  • High heat recovery levels minimize your energy consumption
 
 

R.O. Water treatment

One stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→ High Pressure Pump→ Primary Reverse Osmosis Device→ Intermediate Water Tank→ Booster Pump→ Ozone Mixer→ Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

 

Two stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→ High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Secondary High Pressure Pump→ Secondary Reverse Osmosis Device→ Ozone Mixer→ Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

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Filling System

 
 

Volumetric E-valve

With production capacity from 24000BPH to 48000BPH based on 500ml. Up to 2000ml.

  • Filling accuracy-the filling accuracy can be 5-6 times higher compared to mechanical valves
  • Control Unit-individually filling valve control for fast & slow filling and snifting. Each control unit is connected to central industrial computer via Control Bus. Adopt DCS system/CPU/PLC control guaranteeing control precision and filling accuracy.
  • Periodical gas exhaust and fast and slow snifting prevent product foaming, satisfy 15-18 C filling requirements and save energy.
  • Simple internal filling valve chamber without springs ensure thorough cleaning sanitation. Automatic CIP cups are highly efficient
 
 
Mechanical Filling Valve

Mechanical type Filling Valve design is suitable for bottled carbonated beverages with production capacity from 4000BPH to 20000BPH based on 500ml. Up to 2000ml.
The filler is available as you require - as a single machine, monoblocked with a bottle rinser or stretch blow molder.

 

 
Thermal container treatment

Good to know

Our compact heater offers you a reliable means of avoiding condensation on the cans, glass, and PET containers of cold-filled beverages to avoid problems with subsequent labeling or film wrapping. The capability of heating containers perfectly at up to 60,000 containers per hour is impressive. The various levels of automation available enable you to adapt the compact heater to meet your individual requirements. 

 

Well thought out 

It considerably the subsequent labeling and film wrapping of cold-filled beverages. The containers are heated in the compact tunnel heater to at least the ambient or a slightly higher temperature to eliminate any condensation that would make subsequent labeling and film wrapping problematic. The practical design and short installation in addition to a highly efficient spray system with full-cone clamping nozzles make this compact heater compelling.

 

Convincing

  • Easiest possible machine operating
  • Housing made entirely of stainless steel
  • Practical compact design for short installation and perfect accessibility

 

Sustainable

  • You can rely on hygienic design
  • Protect the environment through a possible flexible integration of various sources of heat
 
 

Thermal Container Treatment


 
Good to know
Our compact heater offers you a reliable means of avoiding condensation on the cans, glass, and PET containers of cold-filled beverages to avoid problems with subsequent labeling or film wrapping. The capability of heating containers perfectly at up to 60,000 containers per hour is impressive. The various levels of automation available enable you to adapt the compact heater to meet your individual requirements.
 
Well thought out
It considerably the subsequent labeling and film wrapping of cold-filled beverages. The containers are heated in the compact tunnel heater to at least the ambient or a slightly higher temperature to eliminate any condensation that would make subsequent labeling and film wrapping problematic. The practical design and short installation in addition to a highly efficient spray system with full-cone clamping nozzles make this compact heater compelling.
 
Convincing
  • Easiest possible machine operating
  • Housing made entirely of stainless steel
  • Practical compact design for short installation and perfect accessibility
 
Sustainable
  • You can rely on hygienic design
  • Protect the environment through a possible flexible integration of various sources of heat

Labeling

 
 
Hot Glue Labeling Machine
Rotary labeler is suitable for labeling bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 20000BPH to 60000BPH based on 500ml. Up to 2000ml.

Less Glue Consumption
Rotary labelers for the application of wrap-around pre-cut paper and/or plastic labels. The labelling unit, thanks to the use of an industrial Hot Melt applicator, allows a considerable saving of glue compared to traditional systems. The format changeover operations do not require the use of tools, thus becoming extremely easy and fast.
  • High ergonomics allow easy access to all parts of the machine and a significant reduction in maintenance times
  • Operating system with Nordson technology allows for the application of labels with significant glue savings
  • Optimum packaging thanks to the device that sprays some points (or strips) of hot glue on the container, which picks up the label from the magazine; the diffuser then applies the glue to the last vertical edge of the label. A smoothing system completes the process.
  • Fast and efficient format changeover thanks to the high ergonomics of its structure; simple and fast procedures with the possibility to perform updates via HMI interface
  • Possibility of installing the labeller in various configurations and with two glue pumps, depending on the available dimensions and the required speeds. Possibility to configure the labeller in line or in parallel.
  • Very high production standards (up to 60 thousand applications per hour), non-stop production, extreme ease of use for operators.
 

Shrinkable sleeve labeling machine 
is suitable for labeling bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 6000BPH to 24000BPH based on 500ml. Up to 2000ml.
Special sleeve supply unit is an option for high-speed production line request and low labor request.
 
 
 

Packing Systems

 
 
Carton Packing machine 
is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 20packs/min to 80packs/min.
 
  • Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
  • Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
  • Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
  • Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.
 

Shrink Film Wrapping machine 
is suitable for packing bottled drinking water, juice, carbonated soft drinks, dairy product etc. with production capacity from 20packs/min to 80packs/min.
With full automatic functions of bottle transfer and arrange, membrane packing, sealing and cut, shrinkage, cooling and shaping, etc.

Character
  • The constant temperature membrane heat binding secure the seal.
  • The quick seal cooling structure guarantee that the seal has a higher strength even if under high speed production condition.
  • The PLC control with stable and reliable performance.
  • The original imported guide bar cylinder guarantees correct operation and durable.
  • The inductive switch controls the membrane transfer system to reliably adjust and control the membrane transfer length with less loss. All the transfer system is controlled by frequency changing devices with stable and smooth transfer speed.
  • The Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.
  • The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.
  • It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine.
 

Palletizer

 
 
Palletizing robots
which contribute to the robotization of the palletizing system has a compact body and a high throughput. It is suitable for packing bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
Suitable robot models can be selected according to the work pieces. Payload 110kg,140kg, 185kg,315kg, 500kg, 700kg.

Good to know
The palletizing robot gives you flexible and accomplished support in a working range of up to 180°. Its endless range of possible variations and applications knows virtually no bounds. When processing non-returnable packaging the palletizing robot is fitted with a roller cage, for example, whereas gripper heads are used with returnable packaging. It is outstandingly suitable for processing high-wall and low-wall plastic crates, kegs, slim kegs, barrels, cartons, trays (with and without film), shrink packs, individual packets and bags.
 
Well thought out
The 3-axis robot not only carries out pre-programmed tasks in a reliable manner. Reprogramming for new situations can also be undertaken quickly and without difficulty. And the combined processing of non-returnable and returnable packaging also presents no problems. This enables you to save considerable investment costs and at the same time simplify your working processes.
 
Convincing
  • The base minimized the robot maximum height, it is suitable for low ceiling location.
  • Consistent modular design enables flexible changing of palletizing and depalletizing tasks
  • High system availability thanks to optional semi-automatic format changeover
  • Cost reducing thanks to up to 98% machine availability
  • Sustainable
  • Conserve resources with the intelligent energy management system for energy recovery
  • Minimize maintenance effort by using the latest robot technology
  • Benefit from low space and energy requirement
 

Pallet wrapping machine
It is suitable for wrapping bottled drinking water, juice, carbonated soft drinks etc. with production capacity up to 520layer/h.
 
 

Conveyor System

 
 
 

Bottle conveyor system, Pack conveyor system, Pallet conveyor system is suitable for bottled drinking water, juice, carbonated soft drinks etc. with production capacity from 4000BPH to 60000BPH based on 500ml. Up to 2000ml.
 

Good to know
Processes which are matched to one another like clockwork are the be-all and end-all of beverage filling. Transportation and conveying equipment plays a particularly important role here - after all, it is responsible for making a functioning, perfectly matched system from a collection of individual machines. The conveyor actively helps in transporting products and placing them in magazines with pinpoint accuracy. As well as non-returnable and returnable packaging such as plastic crates and returnable plastic displays, you can also convey cartons, trays and foil packs reliably to their destination. In addition, the decentralized control components ensure that you can control and regulate every single conveyor segment separately. As a result, the frequency-controlled drives adapt themselves perfectly to the particular operating state of your machine, thus enabling soft deceleration and jerk-free conveying which is gentle on the packaging.

Well thought out
The integrated speed control ensures minimum product wear while at the same time providing optimum machine performance. As well as the individual adaptation options afforded by its modular system, it simultaneously forms the basis of a safe and controlled throughput of your product streams. In addition, special attention has been paid in the design to its hygienic advantages. All segments of the conveyor system are made from stainless steel or other non-rusting material, which results in particularly long life and hygienic advantages. In addition, the automatic railing adjustment ensures short changeover times and therefore high system efficiency.

Convincing

  • Consistent modular design ensures high flexibility
  • Standardized modular system with different hygiene designs
  • Product stream tracking system for high efficiency and availability

 

Sustainable

  • Benefit from low energy consumption thanks to variable centralized or decentralized drive concepts with high-efficiency drives
  • Treat materials gently, without contact and with low noise thanks to the chain mat turner with differential speed
  • Ensure consistent and practically maintenance-free operation with line distribution systems with cog belts

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CONTACT US

 +86 13962225004

 +86 13962225004

info@zhongzhengchina.com

Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.

Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.

 

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