Good to know

The block features a space-saving design and compact blow station layout. The production of high-stability, low-weight PET bottles is combined with the filling and capping steps to create a smoothly functioning line. With the Speed-Loc quick-change system, changeover can be performed very quickly with minimal effort. The stretch blow molder/filler monoblock is designed for large production lines and has a maximum output of 48,000 PET bottles per hour.

Well thought out

Connecting the blow molder directly to the filler produces enormous savings, because this design eliminates the need for the air conveyor, the feed plate and the bottle rinser. Not only that, because the bottles flow directly through the machine which can easily handle very light-weight preforms and bottles. A multifunction star located at the interface between the two machines compensates for the differences in spacing between the blow molder and the filler. An airlock with a directed flow of air reliably separates the "dry" packaging area (blow molder) from the “wet” filler area.

Convincing

• Modular, space-saving design for maximum flexibility
• Integrated airlock keeps dry areas separated from the wet surroundings
• Minimal energy consumption combined with maximum performance

Sustainable

• Excellent handling characteristics maximize machine availability
• Low water consumption in the cooling circuit helps you conserve resources
• Excellent control system technology reduces your scrap rate

One stage R.O. Water treatment

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→Activated Carbon Filter→ 5 Micron Filter→ 1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→ Ozone Mixer→Pure Water Pump→ Pure Water Tank→ External Supply Pump→ Titanium Tube Filter→ External Supply→ To Filling

Two stage R.O. Water treatment 

Raw Water Tank→ Raw Water Pump→ Quartz Sand Filter→ Activated Carbon Filter→ 5 Micron Filter→1 Micron Filter→High Pressure Pump→ Primary Reverse Osmosis Device→Intermediate Water Tank→ Booster Pump→Secondary High Pressure Pump→Secondary Reverse Osmosis Device→Ozone Mixer→ Pure Water Pump→Pure Water Tank→External Supply Pump→ Titanium Tube Filter→External Supply→ To Filling

• Versatile and thus suitable for various different applications
• l Optimum production of finished beverages and syrups for further processing, also of those containing pieces of fruit and fibers
• l Tailor-made systems for individual customer requirements

• l Minimize your product loss in the long term thanks to recipe-controlled product manufacture and the use of the shortest possible conveying routes
• l High heat recovery levels minimize your energy consumption

Temperature is crucial for achieving quality in beverage production – and this applies to several factors:

The temperature changes the colour and taste of a beverage. It determines the shelf life of a product. It influences how filled containers can be labelled and packed.

With our systems for product and container treatment you can make the temperature work for you. For pasteurisers, heaters and chillers create an individual climate for each product, one which is exactly adjusted to suit the individual processing step:

With our product and container treatment system:

• sensitive beverages can be pasteurised gently and reliably.
• hot-filled products can be cooled down gently.
• cold-filled containers are heated for the packing and labelling process.

• High ergonomics allow easy access to all parts of the machine and a significant reduction in maintenance times
• Operating system with Nordson technology allows for the application of labels with significant glue savings
• Optimum packaging thanks to the device that sprays some points (or strips) of hot glue on the container, which picks up the label from the magazine; the diffuser then applies the glue to the last vertical edge of the label. A smoothing system completes the process.
• Fast and efficient format changeover thanks to the high ergonomics of its structure; simple and fast procedures with the possibility to perform updates via HMI interface
• Possibility of installing the labeller in various configurations and with two glue pumps, depending on the available dimensions and the required speeds. Possibility to configure the labeller in line or in parallel.
• Very high production standards (up to 60 thousand applications per hour), non-stop production, extreme ease of use for operators.

• Adopts side bottle-feeding way, area is small, simplify the conveying system, reduce the whole line equipment investment cost.
• Adopts rocker arm institution, structure is more advance and reasonable, action is more light & stable, consumption is also small.
• Adopts multi-level decompression bottle-feeding way, avoid bottle-falling phenomenon, assure the bottle-grab align accurately with the product, high in stability.
• Comply with the national safety standards, with a variety of protection functions, alarm timely when there appear faults, can shutdown to protect.

• The constant temperature membrane heat binding secure the seal.
• The quick seal cooling structure guarantee that the seal has a higher strength even if under high speed production condition.
• The PLC control with stable and reliable performance.
• The original imported guide bar cylinder guarantees correct operation and durable.
• The inductive switch controls the membrane transfer system to reliably adjust and control the membrane transfer length with less loss. All the transfer system is controlled by frequency changing devices with stable and smooth transfer speed.
• The Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has an equal heat distribution with beautiful and secure shrinkage effect.3 layers of heat insulation treatment with good insulating property, quick temperature rise and energy saving.
• The enhanced cooling shaping passage can quickly turn the packaging membrane into high strength status that is conveniently stored and transported.
• It is easy to change the packaging combination and bottle type to integrate the multi-function into one machine.

• The base minimized the robot maximum height, it is suitable for low ceiling location.
• Consistent modular design enables flexible changing of palletizing and depalletizing tasks
• High system availability thanks to optional semi-automatic format changeover
• Cost reducing thanks to up to 98% machine availability
• Sustainable
• Conserve resources with the intelligent energy management system for energy recovery
• Minimize maintenance effort by using the latest robot technology
• Benefit from low space and energy requirement