Bottle Unscrambler ( Bottle Sorting Speed ≤10000BPH 500ml)

1. Profile

LP-12,LP-14,LP-16 Model Push type unscrambler are national advanced bottle unscrambling equipment, which are based on world advanced technology, designed and developed according to our country’s developing trend of high speed and automation of drink’s filling equipment.

The main machine has cylinder appearance with adjustable feet at the bottom for changing machine’s height and level. In the cylinder, there is a rotating cylinder, and outside of rotating cylinder, there is the dropping bottle slot, the inner side is equipped with lifting device, which the amount is the same with dropping bottle slots. At the center of machine, there is a fixed umbrella shape tower. When the lifting device send out short of bottle message according to the bottle detecting device on the tower, bottle will drop onto umbrella shape tower from top center of the machine, then enter lifting device from the edge of tower. Under the action of cam, the lifting device pushes bottle into the bottle slot. After unscrambling in the slot, the bottle rotates along with bottle slot to the exit of unscrambler. The poking bottle starwheel at the exit will push the bottle into air convey way. The starwheel joins shaft of main motor through time geared belt.

 

2.Main features of equipment

1. Main motor is the frequency speed changing method.

2. Applying two-time pushing and unscrambling device will reduce amount of empty working position and improve efficiency of output bottle.

3. Special designed dropping bottle slot can suit bottles with different length. It needn’t change bottle slot and just adjust slot properly.

4. The middle of cylinder has a door for mould exchange, this makes it convenient disassemble and assemble bottle slot and treat clog.

5. The bottom of cylinder has a door for maintenance, this makes it convenient for workers entering bottom of machine.

6. This machine is equipped with manual operator for easy maintenance.

7. It has complete safety measure. When maintenance door and mould exchange door are open, machine can’t start, then you can use manual operator to control machine.

8. The output bottle poking wheel of unscrambler is equipped with block bottle detector that can protect machine effectively.

9. On the umbrella shape tower at the center of unscrambler, there is a bottle detector to control stop and start of lifting machine that supplies bottle.

10. The bottle’s transportation applies air convey way suspending bottleneck method to avoid bottle’s turnover.

11. The outer cylinder has oil nozzle that can easily add lubricant to gears, bearing and cam.

12. The air pipeline system has pressure switch and gate valve, if compressed air can’t be put through, the machine can’t start too. The gate valve and the machine are interlocked and save air consumption.

13. The bottle’s transportation applies air convey way suspending bottleneck method to avoid bottle’s turnover.

14. At air convey way’s input bottle end, there is block bottle treatment device that is driven by cylinder. When bottle is blocked, the device removes it automatically to prevent damage of unscrambler because of bottle’s squeezing.

15. Stainless steel made electric cabinet controls unscrambler, lifting machine and air convey way’s works through PLC.

16. Key electric components (frequency converter, PLC, photoelectric switch, relay) apply MITSUBISHI, OMRON, SIEMENS brands.

17. Air pipeline system applies SMC/FESTO products.

 

3. Main technical parameters

No	Item	LP-12	LP-14		LP-16
1	Amount of working position	12	14		24
2	Productivity	6000 bottle/hour	8000 bottle/hour		10000 bottle/hour
3	Air source	Pressure 0.7MPa，air consumption，1500   L/min
4	Power	380V，50Hz
5	Bottle size	Bottle diameter 50－90，bottle height 65－290
5	Main motor’s power	1.5KW		1.5KW		1.5KW
8	Dimension	Φ2200(D)×2200(H)		Φ2240(D)×2200(H)		Φ2260(D)×2200(H)
9	Total weight	3000Kg		3200Kg		3500Kg