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Bottle Unscrambler ( Bottle Sorting Speed ≤26000BPH 500ml)

LP18, LP21, LP 24 model Bottle Unscrambler is used for sorting the disordered empty bottle, Bottle Sorting Speed ≤26000BPH 500ml. 
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1. Profile

LP-18,LP-21,LP-24 Model Push type unscrambler are national advanced bottle unscrambling equipment, which are based on world advanced technology, designed and developed according to our country’s developing trend of high speed and automation of drink’s filling equipment.


The main machine has cylinder appearance with adjustable feet at the bottom for changing machine’s height and level. In the cylinder, there is a rotating cylinder, and outside of rotating cylinder, there is the dropping bottle slot, the inner side is equipped with lifting device, which the amount is the same with dropping bottle slots. At the center of machine, there is a fixed umbrella shape tower. When the lifting device send out short of bottle message according to the bottle detecting device on the tower, bottle will drop onto umbrella shape tower from top center of the machine, then enter lifting device from the edge of tower. Under the action of cam, the lifting device pushes bottle into the bottle slot. After unscrambling in the slot, the bottle rotates along with bottle slot to the exit of unscrambler. The poking bottle starwheel at the exit will push the bottle into air convey way. The starwheel joins shaft of main motor through time geared belt.

 

2.Main features of equipment

1. Main motor is the frequency speed changing method.

2. Applying two-time pushing and unscrambling device will reduce amount of empty working position and improve efficiency of output bottle.

3. Special designed dropping bottle slot can suit bottles with different length. It needn’t change bottle slot and just adjust slot properly.

4. The middle of cylinder has a door for mould exchange, this makes it convenient disassemble and assemble bottle slot and treat clog.

5. The bottom of cylinder has a door for maintenance, this makes it convenient for workers entering bottom of machine.

6. This machine is equipped with manual operator for easy maintenance.

7. It has complete safety measure. When maintenance door and mould exchange door are open, machine can’t start, then you can use manual operator to control machine.

8. The output bottle poking wheel of unscrambler is equipped with block bottle detector that can protect machine effectively.

9. On the umbrella shape tower at the center of unscrambler, there is a bottle detector to control stop and start of lifting machine that supplies bottle.

10. The bottle’s transportation applies air convey way suspending bottleneck method to avoid bottle’s turnover.

11. The outer cylinder has oil nozzle that can easily add lubricant to gears, bearing and cam.

12. The air pipeline system has pressure switch and gate valve, if compressed air can’t be put through, the machine can’t start too. The gate valve and the machine are interlocked and save air consumption.

13. The bottle’s transportation applies air convey way suspending bottleneck method to avoid bottle’s turnover.

14. At air convey way’s input bottle end, there is block bottle treatment device that is driven by cylinder. When bottle is blocked, the device removes it automatically to prevent damage of unscrambler because of bottle’s squeezing.

15. Stainless steel made electric cabinet controls unscrambler, lifting machine and air convey way’s works through PLC.

16. Key electric components (frequency converter, PLC, photoelectric switch, relay) apply MITSUBISHI, OMRON, SIEMENS brands.

17. Air pipeline system applies SMC/FESTO products.

 

3. Main technical parameters

No

Item

LP-18

LP-21

LP-24

1

Amount of working position

18

21

24

2

Productivity

18000 bottle/hour

22000 bottle/hour

26000 bottle/hour

3

Air source

Pressure 0.7MPa,air consumption,2000 L/min

4

Power

380V,50Hz

5

Bottle size

Bottle diameter 50-96,bottle height 165-310

5

Main motor’s power

3.0KW

3.0KW

3.7KW

8

Dimension

Φ2640(D)×2300(H)

Φ3020(D)×2650(H)

Φ3400(D)×2650(H)

9

Total weight

4000Kg

4500Kg

5000Kg


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Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.

Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.

 

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