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Machine characteristics
1. High production efficiency: the adoption of a new crawler structure breaks through the bottleneck of the aseptic brick filling machine speed increase. The production speed can reach more than 16,000 packs/hour. The same water, electricity, gas, steam and manual consumption can be used. Completion of more than twice the production capacity of low-speed machines.
2. High stability:
a. Pneumatic components are reduced, the hydraulic system is eliminated, and the mechanical structure is simplified, thereby reducing failure points and low failure rate;
b. The important function part adopts a more stable structure and a more reliable control method, and the machine runs more smoothly and reliably;
3. High safety: The design parameters of the aseptic system and the sterilization time of packaging materials are appropriately strengthened and extended, and the aseptic safety is higher;
4. Long life of parts and components: This model does not distinguish between rolling or circular motion, no reciprocating motion and impact, automatic and reliable grease lubrication, the machine runs more smoothly, and the parts have a longer service life;
5. Simple operation: PLC automatic control system is adopted, without excessive inspection, setting and adjustment by workers. Fault monitoring, parameter setting, and machine running status monitoring can all be completed through screen prompts. Reduce the dependence on the operator, the operator can easily complete the operation of the model;
6. Low cost of use: To produce the same number of products, the production cost of the machine's spare parts consumption, energy consumption and labor cost is much lower than that of low-speed machines or similar models;
7. Timely supply of spare parts: All parts are manufactured by our company or purchased independently, and the inventory is sufficient and the supply is timely;
8. Small loss:
a. The packaging materials and PP strips are automatically positioned and spliced without stopping the machine, the pattern is corrected quickly, and the splicing loss of consumables is small.
b. Optional high-speed buffer. When the subsequent auxiliary machine of the filling machine fails, the products produced by the filling machine will be temporarily stored in the buffer, and the auxiliary machine will be interspersed and transported when the fault is eliminated. Reduce the loss caused by unnecessary downtime.
9. Low energy consumption: the splicing of packaging materials, strips, vertical sealing, and horizontal sealing all adopt high-frequency electromagnetic heating. High thermal efficiency, low power, reliable and stable bonding, safe and pollution-free.
10. Convenient maintenance: Each horizontal seal forming unit can be easily disassembled separately for repair and maintenance;
11. Strong product traceability: The filling machine can control the inkjet printer to spray the corresponding horizontal sealing jaw number on the brick package. During inspection or maintenance, the clamping jaws that produce the brick package can be accurately found, troubleshooting is faster and more accurate, and the traceability of the product is also improved.
12. Simple maintenance:
a. The horizontal sealing high-frequency heating adopts non-contact power supply technology. The system is wear-free, maintenance-free, has a longer service life and high reliability.
b. Liquid level detection adopts electromagnetic liquid level sensor to monitor the liquid level, which reduces the moving parts and avoids unnecessary wear and failure;
c. The new replacement parts can be installed in the original position without excessive adjustment and setting;
13. Wide application range: modular design, flexible structure layout, can adapt to almost all brick package specifications;
14. Small footprint: the same capacity, the footprint is less than half of the low-speed machine;
15. High cost performance: Whether it is compared with low-speed machines or Tetra Pak high-speed machines, the equipment is reliable in operation, convenient in operation, low in use cost, and has a high cost performance.
Machine characteristics
1. High production efficiency: the adoption of a new crawler structure breaks through the bottleneck of the aseptic brick filling machine speed increase. The production speed can reach more than 16,000 packs/hour. The same water, electricity, gas, steam and manual consumption can be used. Completion of more than twice the production capacity of low-speed machines.
2. High stability:
a. Pneumatic components are reduced, the hydraulic system is eliminated, and the mechanical structure is simplified, thereby reducing failure points and low failure rate;
b. The important function part adopts a more stable structure and a more reliable control method, and the machine runs more smoothly and reliably;
3. High safety: The design parameters of the aseptic system and the sterilization time of packaging materials are appropriately strengthened and extended, and the aseptic safety is higher;
4. Long life of parts and components: This model does not distinguish between rolling or circular motion, no reciprocating motion and impact, automatic and reliable grease lubrication, the machine runs more smoothly, and the parts have a longer service life;
5. Simple operation: PLC automatic control system is adopted, without excessive inspection, setting and adjustment by workers. Fault monitoring, parameter setting, and machine running status monitoring can all be completed through screen prompts. Reduce the dependence on the operator, the operator can easily complete the operation of the model;
6. Low cost of use: To produce the same number of products, the production cost of the machine's spare parts consumption, energy consumption and labor cost is much lower than that of low-speed machines or similar models;
7. Timely supply of spare parts: All parts are manufactured by our company or purchased independently, and the inventory is sufficient and the supply is timely;
8. Small loss:
a. The packaging materials and PP strips are automatically positioned and spliced without stopping the machine, the pattern is corrected quickly, and the splicing loss of consumables is small.
b. Optional high-speed buffer. When the subsequent auxiliary machine of the filling machine fails, the products produced by the filling machine will be temporarily stored in the buffer, and the auxiliary machine will be interspersed and transported when the fault is eliminated. Reduce the loss caused by unnecessary downtime.
9. Low energy consumption: the splicing of packaging materials, strips, vertical sealing, and horizontal sealing all adopt high-frequency electromagnetic heating. High thermal efficiency, low power, reliable and stable bonding, safe and pollution-free.
10. Convenient maintenance: Each horizontal seal forming unit can be easily disassembled separately for repair and maintenance;
11. Strong product traceability: The filling machine can control the inkjet printer to spray the corresponding horizontal sealing jaw number on the brick package. During inspection or maintenance, the clamping jaws that produce the brick package can be accurately found, troubleshooting is faster and more accurate, and the traceability of the product is also improved.
12. Simple maintenance:
a. The horizontal sealing high-frequency heating adopts non-contact power supply technology. The system is wear-free, maintenance-free, has a longer service life and high reliability.
b. Liquid level detection adopts electromagnetic liquid level sensor to monitor the liquid level, which reduces the moving parts and avoids unnecessary wear and failure;
c. The new replacement parts can be installed in the original position without excessive adjustment and setting;
13. Wide application range: modular design, flexible structure layout, can adapt to almost all brick package specifications;
14. Small footprint: the same capacity, the footprint is less than half of the low-speed machine;
15. High cost performance: Whether it is compared with low-speed machines or Tetra Pak high-speed machines, the equipment is reliable in operation, convenient in operation, low in use cost, and has a high cost performance.
+86 13962225004
+86 13962225004
Production Base: No.3 Jinxiu Road, Jiangsu Yangtze River Internatioanl Metallurgical Industrial Park, Jinfeng Town, Zhangjiagang City, Jiangsu P.R. China.
Office Add.:Room 611, Guotai New World Plaza, NO.19 East Renmin Road, Zhangjiagang, Jiangsu,P.R. China.
Copyright © 2020 Zhangjiagang Zhongzheng Import And Export Co., Ltd