 |
| Quantity: | |
|---|---|
Key Design & Performance Features
3-in-1 Integrated Monobloc Structure
Consolidates barrel rinsing, atmospheric filling and chain capping into one compact unit, cutting required floor space and eliminating unnecessary barrel transfer steps between standalone machines. The chain-driven capping mechanism delivers consistent, secure sealing across every barrel, with minimal moving parts for low long-term maintenance.
Heated Multi-Stage Washing System
Features an integrated heating element for the alkali washing station, which significantly improves cleaning performance for heavily soiled reusable barrels. Custom-engineered internal and external spray nozzles deliver full 360° coverage with no dead zones, ensuring all barrel surfaces meet drinking water hygiene requirements.
High-Automation Mechatronic Control
All motion, detection and control functions are synchronized through an integrated control system, with accurate, responsive actuation and minimal manual intervention required. The streamlined electromechanical design reduces downtime from mechanical faults and supports long, uninterrupted production runs.
Durable Food-Grade Build
All product-contact components and the main machine frame are constructed from premium food-grade 304 stainless steel, with a 10-station stainless steel conveyor chain built for corrosion resistance and easy sanitization. The robust build delivers a long service life even with continuous daily operation.
Technical Specifications
| Specification | Details |
| Model | QGF-150 |
| Machine dimensions (L×W×H) | 5300 × 900 × 1600 mm |
| Number of filling nozzles | 1 |
| Filling volume | 5 gallon (18.9L standard barrel) |
| Compatible barrel size | φ270 × 490 mm |
| Production capacity | 150–180 barrels per hour (BPH) |
| Power supply | 380V / 50Hz |
| Power consumption | 8kW max (9kW with heating function activated) |
| Water consumption | 3T/h (filling); 0.75T/h (washing) |
| Washing positions | 10 stations |
| Standard rinse time | per station15 seconds (automatically adjustable) |
| Construction material | Food-grade 304 stainless steel |
10-Position Precision Barrel Washing Process
This machine uses a 10-station stainless steel conveyor chain to carry barrels through a structured washing cycle, with a standard 15-second rinse time per position that can be adjusted automatically based on barrel condition. The multi-stage process ensures thorough cleaning and sanitization while minimizing water waste:
1. Barrel infeed: Automatic loading of empty barrels into the washing circuit
2–3. Heated alkaline rinse: Removes heavy dirt, residual scale and contaminants from reused barrels
4–5. Acid rinse: Neutralizes alkali residue and dissolves mineral deposits
6–7. Disinfectant rinse: Sanitizes all internal and external barrel surfaces
2. Recirculated water rinse: Rinses off disinfectant with filtered recycled water to cut fresh water usage
3. Purified water final rinse: Final clean with food-grade purified water to eliminate chemical residue
4. Drip drain: Controlled drain time to remove excess rinse water before filling, preventing product dilution
Ideal for small and medium bottled water plants, the QGF-150 can be deployed as a standalone filling unit or integrated into a full end-to-end production line. ZHONGZHENG offers matching auxiliary equipment and full turnkey engineering support to fit your specific production needs.
